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金属矿山 ›› 2014, Vol. 43 ›› Issue (04): 129-133.

• 机电与自动化 • 上一篇    下一篇

黏性矿物中刀盘扭矩及掘进总推力建模与试验研究

刘飞飞,张满军,刘宗来   

  1. 江西理工大学机电工程学院,江西 赣州 341000
  • 出版日期:2014-04-15 发布日期:2014-09-05

Modeling and Experimental Study on Cutterhead Torque and Total Thrust Excavating in Viscosity Minerals

Liu Feifei,Zhang Manjun,Liu Zonglai   

  1. School of Mechanical and Electrical Engineering,Jiangxi University of Science and Technology,Ganzhou 341000,China
  • Online:2014-04-15 Published:2014-09-05

摘要: 主要研究了掘进机刀盘作业土质的特性及刀盘扭矩和掘进总推力。在分析完离子型稀土矿物土质的特点后,建立了掘进机刀盘结构模型,然后根据刀盘结构模型建立了刀盘扭矩及掘进总推力的数学模型,最后依据刀盘结构模型建立刀盘扭矩和掘进总推力的试验模型。并通过研究掘进机在离子型稀土矿矿物土质中刀盘扭矩和掘进总推力的变化规律,得出不同刀盘结构参数对刀盘扭矩和掘进总推力的影响。研究结果表明,试验所得刀盘扭矩和掘进总推力与所建立数学模型得出的结果相差小于10%,从而验证了所建立的数学模型的正确性;根据建立的数学模型可知刀盘开口率及刀盘正面与切向夹角是影响掘进机刀盘扭矩和掘进总推力的重要参数。最后通过分析实验结果得出适宜的刀盘结构参数。

关键词: 掘进机, 离子型稀土矿, 掘进总推力, 刀盘扭矩

Abstract: The soil characteristics in TBM cutterhead excavating working,the TBM cutterhead torque and total thrust excavating were mainly analyzed.Based on soil characteristics of ion-absorbed rare earth,the TBM cutterhead structure model was established,and the mathematic model of cutterhead torque and total thrust excavating were established according to the structural model.Finally,the experimental model of cutterhead torque and total thrust excavating was established in the light of the cutterhead structure model.Through studies on the changing law of cutterhead torque and total thrust excavating of TBM in ionic rare earth mineral soil,the impact of different structural parameters on the cutterhead torque and cutter total thrust excavating was obtained.The results showed that the resulting of cutterhead torque and total thrust excavating from the tests differ from that of the mathematic model by less than 10% only,which verified the correctness of the mathematical model.The cutter aperture ratio and the angle between the front and the lateral are important parameters of affecting the torque and total thrust excavating through mathematical model.Finally the appropriate cutterhead structural parameters were summarized by analyzing experimental results.

Key words: Thrust boring machine(TBM) , Ionic rare earth, Total thrust excavating, Cutterhead torque