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金属矿山 ›› 2014, Vol. 43 ›› Issue (07): 172-176.

• 综合利用 • 上一篇    下一篇

烧结制度对钒尾矿陶粒性能及结构的影响

陈佳1,陈铁军2,张一敏2   

  1. 1.临沧师范高等专科学校数理系,云南 临沧 677000;2.武汉科技大学资源与环境工程学院,湖北 武汉 430081
  • 出版日期:2014-07-15 发布日期:2015-01-08
  • 基金资助:

    * “十二五”国家科技支撑计划项目(编号:2011BAB05B04)。

Effect of Temperature System on Properties and Microstructure of Roasting Ceramsites Prepared with Vanadium Tailings

Chen Jia1,Chen Tiejun2,Zhang Yimin2   

  1. 1.Department of Mathematics and Physics,Lincang Teachers′ College,Lincang 677000,China;2.School of Resources and Environmental Engineering,Wuhan University of Technology,Wuhan 430081,China
  • Online:2014-07-15 Published:2015-01-08

摘要: 湖北某石煤提钒尾矿是一种优质陶粒原料,为了揭示烧结制度对陶粒性能及结构的影响,以不同烧结温度和烧结时间下陶粒的XRD图谱、SEM照片分析为手段,对颗粒强度和吸水率随预热及烧结的温度和时间变化的规律进行了分析。结果表明:①提高烧结温度、延长烧结时间,陶粒的颗粒强度先上升后下降、吸水率下降,这是由于适当提高烧结温度或延长烧结时间,均有利于生成新的长石,新生成的长石与石英等硅铝酸盐矿物形成低共熔物,填充在坯体颗粒间,使陶粒内部形成相对均匀的不连通气孔,因而提高陶粒的强度、降低陶粒的吸水率;过高的烧结温度或过长的烧结时间会使陶粒内部形成的多元低共熔物发生不均匀流动,导致气孔兼并、结构疏松,因而陶粒的强度下降。②在预热温度为400 ℃,预热时间为30 min,烧结温度为1 130 ℃,烧结时间为10 min情况下,所得陶粒吸水率、筒压强度、粒型系数、堆积密度及颗粒级配均达到GB/T 17431.1—1998要求。

关键词: 钒尾矿, 烧结陶粒, 温度制度, XRD, SEM

Abstract: The vanadium extraction tailings form stone coal in Hubei is a high-quality raw material to produce ceramsites.In order to reveal the effect of temperature system on properties and microstructure of roasting ceramsites prepared with vanadium tailing,XRD images and SEM pictures under different roasting temperature and roasting time were used to investigate the effect of the roasting temperature and roasting time on particle strength and water absorption of the ceramsites.The results show: ① the particle strength of the ceramsites increased firstly and then decreased and its water absorption decrease along with the sintering temperature raising and the time prolonging.The reason is that appropriate increase of the sintering temperature or extending sintering time plays a positive role in forming feldspar,and low melting mass was formed by the new feldspar together with silica-alumina mineral such as quartz,which was filled in the blank between particles.Then,relatively even porosities among the ceramsites were produced to increase the particle strength and decrease the water absorption of the ceramsites.But when the roasting temperature and roasting time are much higher,the uniformity flow of the low melting mass within the ceramsites led to holes merging and structure loosing.So,the strength of ceramsites decreased.②Under conditions of the pre-roasting temperature at 400 ℃,the pre-roasting time for 30 min,the roasting temperature at 1 130 ℃and the roasting time for 10 min,the properties of the ceramsites such as water adsorption,cylinder pressure strength,grain coefficient,bulk density and grain size distribution,meet well the requirements of GB/T 17431.1-1998.

Key words: Vanadium tailing, Roasting ceramsites, Temperature system, XRD, SEM