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金属矿山 ›› 2017, Vol. 46 ›› Issue (05): 69-72.

• 矿物工程 • 上一篇    下一篇

罗河铁矿复合铁矿石高压辊磨工艺应用研究

孙业长   

  1. 安徽马钢工程技术集团有限公司矿山设计研究院,安徽 马鞍山 243000
  • 出版日期:2017-05-15 发布日期:2017-10-18

HPGR Technology Application Research on Complex Iron Ore of Luohe Iron Mine

Sun Yechang   

  1. Mining Design and Research Institute,Anhui Masteel Engineering & Technology Group Co.,Ltd.,Maanshan 243000,China
  • Online:2017-05-15 Published:2017-10-18

摘要: 为了解高压辊磨破碎对罗河铁矿选矿厂细碎产品可磨性的影响,对现场细碎产品进行了开路辊压破碎、边料返回闭路辊压破碎试验,边料返回闭路辊压破碎产品与现场细碎产品相对可磨度测定试验,样品和高压辊磨机边料返回闭路破碎产品球磨功指数测定试验,以及增设高压辊磨工艺后一段球磨扩能效果分析。结果表明:①高压辊磨作业可大幅度提高产品中细粒级含量,边料返回闭路破碎试验产品-3 mm粒级含量由辊磨前的56.73%提高至85.30%,提高28.57个百分点;-5 mm粒级含量由辊磨前的67.79%提高至92.65%,提高24.86个百分点;单位处理量为252 ts/(hm3)。②高压辊磨作业可显著改善入磨矿石的磨矿性能,当磨矿细度为-0.075 mm占60%时,与样品相比,高压辊磨机边料返回闭路破碎产品的相对可磨度为1.294;样品经高压辊磨破碎后,其球磨邦德功指数由16.15 kWh/t降至13.75 kWh/t,降幅为14.86%。③选矿厂增设高压辊磨边料返回超细碎作业后,由于入磨矿石可磨性的改善,一段球磨的产能可提高35.41%。

关键词: 高压辊磨机, 铁矿石, 边料返回, 闭路破碎, 可磨度, 邦德功指数

Abstract: In order to research effect of HPGR (High Pressure Grinding Roller) crushing on grindability of Luohe iron mine finely products,tests of HPGR open and edge circuit grinding were carried out on on-site finely products,and relative grindablity tests of HPGR product with edge product and on-site finely products recyclest were also investigated,Bond grinding work index tests on samples and HPGR product with edge product was also studied,while influence of HPGR process on increasing capacity of primary balling mill also analytical investigated.Results show that ① HPGR can significantly increase content of fine particle size,and content of edge returned to closed circuit crushing experiment -3 mm product was increased 28.57 percentage points,thus from 56.73% to 85.30%,while content of -5 mm was elevated 24.86 percentage points,thus from 67.79% to 92.65%,after HPGR process with treating capacity of 252 ts/(hm3).② HPGR improved grinding performance of iron ore,and relative grindability of HPGR close circuit test with edge product recycles was 1.294 under the condition of 60% particle size passing 0.075 mm.Bond grinding work index decreased 14.86% from 16.15 kWh/t to 13.75 kWh/t using the HPGR process.③ The capacity of primary balling mill could increased by 35.41% when HPGR close circuit process with edge product recycles was applied to beneficiation plants due to improvement of iron ore grindablity.

Key words: HPGR, Iron ore, Edge product recycles, Closed comminution, Grindability, Bond grinding work index