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金属矿山 ›› 2019, Vol. 48 ›› Issue (08): 198-200.

• 综合利用 • 上一篇    

思山岭铁矿超细全尾砂固结粉充填胶凝材料研究

梁峰1,高谦1,丛革臣2,杨寿军2   

  1. 1. 北京科技大学土木与资源工程学院,北京 100083;2. 华夏建龙集团龙新矿业公司,辽宁 本溪 117000
  • 出版日期:2019-08-15 发布日期:2019-10-10
  • 基金资助:

    基金项目:国家重点研发计划重点专项 (编号:2017YFC0602903)。

Study on Cemented Material with Superfine Full-tailing Slag Base Consolidated Powder in Sishanling Iron Mine

Liang Feng1,Gao Qian1,Cong Gechen2,Yang Shoujun2   

  1. 1. School of Civil and Resource Engineering,University of Science and Technology Beijing,Beijing 100083, China; 2. Huaxia Jianlong Group Longxin Mining Company, Benxi 117000, China
  • Online:2019-08-15 Published:2019-10-10

摘要: 为了降低思山岭铁矿充填采矿成本,针对矿山超细全尾砂,利用本溪地区矿渣、脱硫石膏等固体废弃物,开展了嗣后充填采矿法所要求的低成本固结粉充填胶凝材料研究。首先设计3因素3水平盐基和碱基激发剂胶凝材料正交试验,获得了充填体3 d强度的固结粉激发剂优化配方为水泥熟料9%、脱硫石膏4%、工业芒硝1%。采用极差分析得到了充填体7 d和14 d强度影响因素权重从大到小排序为:水泥熟料,工业芒硝,脱硫石膏。然后建立BP神经网络模型进行激发剂不同配比的胶结体强度预测,模型预测得到的充填体强度最大相对误差为4.83%,满足训练精度要求。并采用二次多项式拟合,由此获得了适用于超细全尾砂固结粉充填胶凝材料优化配方。固结粉7 d充填体强度优化配方为水泥熟料5.88%、脱硫石膏9.31%、芒硝0%,充填体强度达到2.40 MPa;14 d充填体强度优化配方为水泥熟料5.99%、脱硫石膏9.63%、芒硝0.40%,强度达到3.12 MPa。验证试验结果表明,固结粉胶凝材料充填体14 d强度是胶固粉的1.48倍,而固结粉胶凝材料成本较之降低23%。

关键词: 超细全尾砂, 固结粉, 充填体强度, 优化配比, 极差分析, 神经网络

Abstract: In order to reduce the costs of filling mining in Sishanling Iron Mine, the ultra-fine solid tailings of mines, with slag and desulfurized gypsum in Benxi area as raw materials, were used to study the low-cost consolidated powder filling cementing materials required by the filling mining method. Firstly, the orthogonal tests with 3 factors and 3 levels of salt-base and alkali-base activator gelling materials were designed. The optimized formula of the solidified powder activator for 3 d strength of the filling body was 9% cement clinker, 4% desulfurized gypsum and 1% industrial mirabilite. The range analysis is made to obtain the weights of the influencing factors of the filling bodies 7 d and 14 d, ranking from high to low: cement clinker, industrial mirabilite, and desulfurized gypsum. Then, BP neural network model was established to predict the strength of cement with different proportions of the initiator. The maximum relative error of the model was 4.83%, which satisfies the training accuracy. Then, the quadratic polynomial fitting, the optimized formula for the ultra-fine full tailings consolidated powder filling gelling material is obtained. The optimized formula of consolidated powder filling body for 7 d is 5.88% of cement clinker, 9.31% of desulfurized gypsum, 0% of mirabilite, realizing 2.40 MPa of fillingbody strength; The optimized formula of filling body for 14 d is 5.99% of cement clinker, 9.63% of desulfurized gypsum, 0.40% of mirabilite, realizing the strength 3.12 MPa. The verification test results show that the strength of the cemented cement filling body for 14d is 1.48 times higher than that of the cemented powder, and the cost of the consolidated powder cementing material is lowered by 23%.

Key words: Superfine whole tailings, Consolidated powder, Backfill strength, Optimized ratio, Range analysis, Neural network