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金属矿山 ›› 2023, Vol. 52 ›› Issue (07): 226-231.

• 矿物工程 • 上一篇    下一篇

基于正交试验优化某铁矿石塔磨磨矿功耗

王子扬1 韩 呈2 侯 英1 陈来保2
  

  1. 1. 辽宁科技大学矿业工程学院,辽宁 鞍山 114051;2. 中钢天源安徽智能装备股份有限公司,安徽 马鞍山 243000
  • 出版日期:2023-07-15 发布日期:2023-09-05
  • 基金资助:
    辽宁省教育厅项目(编号:LJKFZ20220195)。

Optimization of Tower Mill Grinding Power Consumption for an Iron Ore Based on Orthogonal Test

WANG Ziyang1 HAN Cheng2 HOU Ying1 CHEN Laibao2   

  1. 1. School of Mining Engineering,University of Science and Technology Liaoning ,Anshan 114051,China;2. Sinosteel NMC Intelligent Equipment Co. ,Ltd. ,Maanshan 243000,China
  • Online:2023-07-15 Published:2023-09-05

摘要: 为了进一步实现某铁矿碎磨工艺的节能降耗,以某铁矿石高压辊磨—预选精矿为研究对象,磨矿功耗 作为评价指标,在单因素试验的基础上采用正交试验方法进行塔磨机磨矿参数优化试验。 结果表明:① 单因素试验 确定适宜的磨矿浓度为 60%、螺旋搅拌器转速为 300 r / min、介质充填率为 16. 15%、介质配比(ϕ8 mm 钢球质量占比) 为 50%,料球比为 0. 166 4。 ② 正交试验确定适宜的磨矿浓度为 60%、螺旋搅拌器转速为 360 r / min、介质充填率为 20. 77%、介质配比(ϕ8 mm 钢球质量占比)为 100%和料球比为 0. 16。 ③ 正交试验的磨机-0. 074 mm 利用系数比单 因素试验高 44. 32%,磨矿功耗比单因素试验低 9. 68%。 ④ 塔磨机的 5 个影响因素对磨矿功耗的影响作用由大到小 依次为磨矿浓度、螺旋搅拌器转速、料球比、介质充填率和介质配比。 正交试验优化进一步降低了塔磨机磨矿功耗,且 磨矿产品的粒度分布更加均匀,有利于提高后续分选效果。

关键词: 塔磨机, 正交试验, 磨矿功耗, 磨机利用系数

Abstract: In order to further realize the energy saving and consumption reduction of an iron ore grinding process,taking the high pressure roller grinding and preselected concentrate of an iron ore as the research object and the grinding power consumption as the evaluation index,orthogonal test method was used to optimize the grinding parameters of tower mill on the basis of single factor test. The results showed that:① The optimum grinding concentration was 60%,the rotating speed of spiral stirrer was 300 r / min,the medium filling rate was 16. 15%,the medium ratio (ϕ8 mm steel ball mass ratio) was 50%,and the ratio of material to ball was 0. 166 4. ② The orthogonal test determined that the appropriate grinding concentration was 60%,the spiral stirrer speed was 360 r / min,the medium filling rate was 20. 77%,the medium ratio (ϕ8 mm steel ball mass ratio) was 100% and the feed ball ratio was 0. 16. ③ The utilization coefficient of -0. 074 mm mill in orthogonal test is 44. 32% higher than that in single factor test,and the grinding power consumption is 9. 68% lower than that in single factor test. ④ The influence of the five factors of tower mill on grinding power consumption from large to small is the grinding concentration,spiral agitator speed,feed to ball ratio,medium filling rate and medium ratio. Orthogonal test optimization further reduces the grinding power consumption of tower mill,and the particle size distribution of grinding products is more uniform,which is conducive to improving the subsequent sorting effect.

Key words: tower mill,orthogonal test,grinding power consumption,mill utilization factor