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金属矿山 ›› 2024, Vol. 53 ›› Issue (3): 209-.

• 机电与自动化 • 上一篇    下一篇

基于移动机器人的矿山带式输送机自动检测方法

冯亚军1 郑金松2 许路成3   

  1. 1. 忻州职业技术学院机电系,山西 忻州 034000;2. 河南理工大学鹤壁工程技术学院,河南 鹤壁 458030; 3. 山西工程科技职业大学智能制造学院,山西 晋中 030619
  • 出版日期:2023-03-15 发布日期:2024-04-25
  • 基金资助:
    河南省科技攻关项目(编号:212102310488)。

Automatic Detection Method of Mine Belt Conveyor Based on Mobile Robot

FENG Yajun1 ZHENG Jinsong2 XU Lucheng3   

  1. 1. Mechanical and Electrical Department,Xinzhou Vocational and Technical College,Xinzhou 034000,China; 2. Hebi Institute of Engineering and Technology,Henan Polytechnic University,Hebi 458030,China; 3. School of Intelligent Manufacturing,Shanxi Vocational University of Engineering Science and Technology,Jinzhong 030619,China
  • Online:2023-03-15 Published:2024-04-25

摘要: 目前,传统的带式输送机检测方法主要依靠人工巡检,存在人力成本高、效率低、易出错、漏检等问题。 为此,提出了一种基于移动机器人的矿山带式输送机自动检测方法,使用移动机器人沿着带式输送机巡检,通过搭载 的传感器和相机对带式输送机进行自动化检测,收集维修检查员所需的包括RGB 图像等信息。将移动机器人的自动 检测方法划分为4 个关键部分,具体包括确定检测目标和参数、设计移动机器人的传感器和数据处理系统、制定检测 路径和策略以及实时监测和报警处理。据此将矿山带式输送机自动检测过程分为移动机器人自动导航、移动机器人 自动检测以及数据上传3 个步骤。在模拟实际矿山生产环境中,对移动机器人的自动导航功能以及故障检测效率进 行了试验分析。结果表明:所提方法有助于高效、准确地检测带式输送机状态,在检测到异常情况时及时报警,可为确 保矿山安全生产提供一定的技术支持。

Abstract: At present,the traditional belt conveyor inspection method mainly relies on manual inspection,which has some problems such as high labor cost,low efficiency,easy to make mistakes and missing inspection. Therefore,an automatic detection method of mine belt conveyor based on mobile robot is proposed. Mobile robot is used to inspect along the belt conveyor, and the belt conveyor is automatically detected by the mounted sensor and camera,and the information including RGB images required by maintenance inspectors is collected. The automatic detection method of mobile robot is divided into four key parts, including determining the detection target and parameters,designing the sensor and data processing system of mobile robot,developing the detection path and strategy,and real-time monitoring and alarm processing. According to this,the automatic detection process of mine belt conveyor is divided into three steps:automatic navigation of mobile robot,automatic detection of mobile robot and data upload. The automatic navigation function and fault detection efficiency of mobile robot are tested in simulated mine production environment. The results show that the proposed method is helpful to detect the belt conveyor state efficiently and accurately,and alarm in time when abnormal conditions are detected,which provides certain technical support for ensuring the safety of mine production.