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金属矿山 ›› 2025, Vol. 54 ›› Issue (11): 1-16.

• •    下一篇

新型碎磨技术与装备的研究现状与发展趋势

李丽匣1 李 楠1 刘飞飞1 王嘉琦1 陈家宽1 冯 泉2,3 张 强2,3  Bern Klein4 王成铁4   

  1. 1.东北大学资源与土木工程学院,辽宁 沈阳 110819;2.沈阳盛世五寰科技有限公司,辽宁 沈阳 110027; 3.辽宁省矿产高效节能碎磨及分选工程研究中心,辽宁 沈阳 110027;4.加拿大UBC大学,不列颠哥伦比亚省 温哥华 V6T 1Z4
  • 出版日期:2025-11-15 发布日期:2025-12-01
  • 通讯作者: 李 楠(1996—),女,博士研究生;Bern Klein(1959—),男,教授,博 士,博士研究生导师
  • 作者简介:李丽匣(1980—),女,教授,博士,博士研究生导师
  • 基金资助:
    国家自然科学基金项目(编号:52174243);辽宁省重点研发计划项目(编号:2024JH2/102400026)。

 Research Status and Development Trend of Novel Crushing and Grinding Technology and Equipment

 LI Lixia1 LI Nan1 LIU Feifei1 WANG Jiaqi1 CHEN Jiakuan1 FENG Quan2,3 ZHANG Qiang2,3   BERN Klein4 WANG Chengtie4   

  1. 1.School of Resources and Civil Engineering,Northeastern University,Shenyang 110819,China;2.Shenyang Shengshi Wuhuan Science and Technology Co.,Ltd.,Shenyang 110027,China;3.Liaoning Provincial Engineering Research Center of Efficient Comminution and Separation,Shenyang 110027,China;4.The University of British Columbia (UBC),Vancouver V6T 1Z4,Canada
  • Online:2025-11-15 Published:2025-12-01

摘要: 矿物碎磨作为选矿工艺中的关键能耗环节,其能效优化对矿业可持续发展具有重要意义。系统整理了 矿石预处理、破碎及磨矿环节的新型碎磨技术与设备的研究进展及其工业化前景。预处理领域中,超临界CO2 粉碎 技术通过相变能量释放促进矿物解离,高压浆料冲蚀粉碎技术利用高压浆料射流使颗粒对撞实现选择性粉碎,微波 辅助粉碎基于介电差异诱导微裂纹,高压电脉冲粉碎则通过矿石电性差异实现粗粒级高效解离。高效破碎设备方 面,VeRo Liberator通过高速冲击实现矿石选择性破碎,共轭砧锤式破碎机结合冲击与层压粉碎优势实现节能降耗,高 压辊磨机利用层压粉碎工艺显著提升破碎效率,且高压辊磨机与塔磨机直连配置的工业化应用为物料高效碎磨提供 了新的思路,GRolls通过“V”形主旋转驱动辊与对置回转辊的啮合运动,以脉冲力与剪切力协同作用实现高效破碎, EDS多轴破碎设备则利用高频碰撞能量传递提升碎磨效果。磨矿设备方面,立式辊磨机通过磨辊-磨盘挤压粉磨和 气流分级实现能效优化,立式搅拌磨机(VPMTM/HIG mill)通过结构创新拓展应用边界,既能承担超细磨作业,又可处 理-6 mm粗粒级给料,为粗磨与高效破碎设备的组合应用提供技术支撑。这些创新技术与设备不仅实现了能耗的大 幅降低,更通过优化矿物解离特性为后续分选工序创造了理想条件。虽然部分设备仍处于概念或试验阶段,但已展 现出良好的能效优势与应用潜力。

关键词: 预处理技术 高效破碎设备 磨矿设备 节能降耗

Abstract: As a key energy-consuming link in the mineral processing process,the energy efficiency optimization of miner al crushing and grinding is of great significance to the sustainable development of the mining industry.This paper systematically summarizes the progress and industrialization prospects of new crushing and grinding technology and equipment in the links of ore pretreatment,crushing and grinding.In the field of pretreatment,supercritical CO2 comminution technology promotes miner al dissociation through phase change energy release;High-pressure slurry ablation comminution technology achieves selective crushing by making particles collide using high-pressure slurry jets;Microwave-assisted comminution induces microcracks based on dielectric differences;And high-voltage electrical pulse comminution realizes efficient dissociation of coarse particles through the electrical difference of ores.In terms of high-efficiency crushing equipment,the VeRo Liberator achieves selective crushing of ores through high-speed impact;The conjugate anvil hammer mill combines the advantages of impact and laminar comminution to achieve energy conservation and consumption reduction;The HPGR significantly improves the crushing efficiency by using laminar comminution technology,and the industrial application of the direct connection configuration between the high-pressure grinding roll and the tower mill provides a new idea for efficient crushing and grinding of materials;The GRolls achieves efficient crushing through the meshing movement of the "V"-shaped main rotating drive roller and the opposite rotating roller,with the synergistic effect of pulse forces and shear forces;The EDS multi-shaft mill improves comminution effec tiveness via high-frequency impact energy transfer.For grinding equipment,The vertical roller mill realizes energy efficiency optimization through the extrusion grinding of the grinding roller and grinding disc as well as air classification;The vertical stirred mill (VPMTM/HIG mill) extends application boundaries via structural innovation,enabling not only ultrafine grinding but also the processing of -6 mm coarse feed,thereby supporting combined coarse grinding and high-efficiency crushing configura tions.Such innovative technology and equipment not only achieves a significant reduction in energy consumption,but also creates ideal conditions for the subsequent separation process by optimizing mineral dissociation characteristics.Although some equipment is still in the conceptual or experimental stage,it has shown good energy efficiency advantages and application potential.

Key words: pretreatment technology,high-efficiency crushing equipment,grinding equipment,energy conservation and consumption reduction

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