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金属矿山 ›› 2026, Vol. 55 ›› Issue (8): 285-.

• 矿物材料 • 上一篇    

机械活化下铁尾矿颗粒细化机制及胶凝活性协同提升规律

孙宏军1 刘新月2 贾彦顺2,3 侯德宝1 司春棣2,3 郭 彬2   

  1. 1.太行城乡建设集团有限公司,河北 石家庄 050222;2.石家庄铁道大学交通运输学院,河北 石家庄 050043; 3.河北省交通安全与控制重点实验室,河北 石家庄 050043
  • 出版日期:2026-08-15 发布日期:2026-09-08
  • 通讯作者: 司春棣(1980—),女,教授,博士,博士研究生导师。
  • 作者简介: 孙宏军(1974—),男,正高级工程师。
  • 基金资助:
    国家自然科学基金项目(编号:52378455);河北省高等学校科学技术研究项目(编号:QN2024134);太行城乡建设集团有限公司科技 项目(编号:2024-CX-03)。

Particle Refinement Mechanism and Synergistic Improvement Law of Cementitious Activity of Iron Ore Tailings Under Mechanical Activation

SUN Hongjun1 LIU Xinyue2 JIA Yanshun2,3 HOU Debao1 SI Chundi2,3 GUO Bin2   

  1. 1.Taihang Urban and Rural Construction Group Co.,Ltd.,Shijiazhuang 050222,China; 2.School of Traffic and Transportation,Shijiazhuang Tiedao University,Shijiazhuang 050043,China; 3.Hebei Key Laboratory of Traffic Safety and Control,Shijiazhuang 050043,China
  • Online:2026-08-15 Published:2026-09-08

摘要: 为解决铁尾矿综合利用率低、胶凝活性不足的问题,明确机械活化对铁尾矿颗粒特性及胶凝活性的影 响机制,以河北省4种典型铁尾矿(A、B、C、D型)为研究对象,采用行星球磨机进行不同时间(0~4.0 h)的机械活化 处理,结合激光粒度分析、XRD、SEM及胶砂强度测试等方法,系统探究机械活化对铁尾矿颗粒粒径、微观形貌、物相 组成及胶凝活性的影响规律,并通过Rosin-Rammler(R-R)模型拟合分析颗粒分布均匀性。结果表明:机械活化初期 以颗粒破碎、细化为主导,4种铁尾矿均存在粒径细化与团聚相互竞争的最优区间,最佳粒径分布对应的活化时间均 位于1.5~2.5 h;R-R模型拟合效果良好(相关系数COD均大于0.96),特征粒径De 和均匀性常数n均随活化时间呈 现“快速减小—趋于波动”趋势,机械活化易导致中间粒径颗粒缺失、分布均匀性降低;机械活化可促使铁尾矿主要物 相向非晶态转型,XRD图谱中出现非晶态“弥散包”,A型、D型铁尾矿(含石英、辉石等高硬度矿物)最优物相改性时 间为2.0 h,B型、C型铁尾矿为1.5 h;机械活化0.5 h后,4种铁尾矿活性指数均满足GB/T 2847—2005标准要求 (≥65%),颗粒细化与晶体非晶化的协同作用显著提升其火山灰活性,其中B型铁尾矿最高活性指数达84.6%,A型 铁尾矿(高硅型)最低,为74.2%。综合活化效果与工艺经济性,建议4种铁尾矿机械活化时间控制在1.5~2.5 h,活 化1 h后引入分级研磨工艺并添加助磨剂可优化活化效果。研究成果可为铁尾矿高附加值资源化利用提供数据支撑 与理论指导。

关键词: 铁尾矿 , 机械活化 , 颗粒特性 , 特征粒径 , 细化指数 , 胶凝活性 , 微观机制

Abstract: To solve the problems of low comprehensive utilization rate and insufficient cementitious activity of iron ore tailings,and clarify the influence mechanism of mechanical activation on the particle characteristics and cementitious activity of iron ore tailings,four typical iron ore tailings (Type A,B,C,D) from Hebei Province were taken as the research objects.Me chanical activation was carried out with a planetary ball mill for different times (0~4.0 h).Combined with laser particle size analysis,XRD,SEM and mortar strength test methods,the influence laws of mechanical activation on the particle size,micro morphology,phase composition and cementitious activity of iron ore tailings were systematically explored,and the particle distri bution uniformity was analyzed by Rosin-Rammler (R-R) model fitting.The results show that the mechanical activation is dominated by particle crushing and refinement in the early stage.For all four types of iron tailings,there exists an optimal inter val characterized by the competition between particle refinement and agglomeration,with the ideal particle size distribution a chieved at activation times between 1.5 and 2.5 h.The R-R model has a good fitting effect (correlation coefficient COD is greater than 0.96),and both the characteristic particle size De and the uniformity constant n show a trend of "rapid decrease, tendency to fluctuate" with the increase of activation time.Mechanical activation is likely to lead to the lack of intermediate particle size and reduce the distribution uniformity.Mechanical activation can promote the transformation of the main phases of iron ore tailings to amorphous state,and an amorphous "diffuse package" appears in the XRD pattern.The optimal phase modi fication time is 2 h for Type A and D iron ore tailings (containing high-hardness minerals such as quartz and pyroxene),and 1.5 h for Type B and C iron ore tailings.After 0.5 h of mechanical activation,the activity indexes of the four types of iron ore tailings all meet the requirements of GB/T 2847—2005 (≥65%).The synergistic effect of particle refinement and crystal amorphization significantly improves their pozzolanic activity,among which the maximum activity index of Type B iron ore tail ings reaches 84.6%,and that of Type A iron ore tailings (high-silicon type) is the lowest at 74.2%.Considering the activation effect and process economy,it is suggested that the mechanical activation time of the four types of iron ore tailings should be controlled within 1.5~2.5 h.Introducing classification grinding process and adding grinding aids after 1 h of activation can op timize the activation effect.The research results can provide data support and theoretical guidance for the high-value resource utilization of iron ore tailings.

Key words: iron ore tailings,mechanical activation,particle characteristics,characteristic particle size,refinement index, cementitious activity,microscopic mechanism

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