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金属矿山 ›› 2026, Vol. 55 ›› Issue (9): 55-61.

• 《金属矿山》创刊60周年成果专栏 • 上一篇    下一篇

基于YOLOv5的铲齿缺失实时在线监测系统研发及应用

张建华1 ,赵玮钰2 ,郝弘晔3 ,姜海博4 ,李 宁1 ,罗 毓5   

  1. 1.武汉理工大学资源与环境工程学院,湖北 武汉 430000;2.武汉理工大学安全科学与应急管理学院,湖北 武汉 430000; 3.武汉建筑材料工业设计研究院有限公司,湖北 武汉 430000;4.北方矿业有限责任公司,北京 110000; 5.金堆城钼业股份有限公司,陕西 渭南 714000
  • 出版日期:2026-09-15 发布日期:2026-10-13
  • 通讯作者:  郝弘晔(1996—),男,工程师。
  • 作者简介:张建华(1963—),男,教授,博士,博士研究生导师。
  • 基金资助:
     “十三五”国家重点研发计划项目(编号:2019YFC0605304)。

Study and Application of Real-time Online Detection System for Shovel Tooth Missing Based on YOLOv5 Algorithm

ZHANG Jianhua1 ,ZHAO Weiyu2 ,HAO Hongye3 ,JIANG Haibo4 ,LI Ning1 LUO Yu5   

  1. 1.School of Resources and Environmental Engineering,Wuhan University of Technology,Wuhan 430000,China; 2.School of Safety Science and Emergency Management,Wuhan University of Technology,Wuhan 430000,China; 3.Wuhan Building Material Industry Design & Research Institute Co.,Ltd.,Wuhan 430000,China; 4.North Mining Co.,Ltd.,Beijing 110000,China;5.Jinduicheng Molybdenum Co.,Ltd.,Weinan 714000,China
  • Online:2026-09-15 Published:2026-10-13

摘要: 露天矿山铲装设备的铲齿一旦脱落或断裂,极易随物料进入后续破碎工序,引发破碎系统严重损毁,给 企业造成不可估量的直接与间接经济损失。目前虽有少量关于铲齿缺失在线监测报警的文献和专利报道,但受限于 传统机器学习算法本身及移动设备算力等因素,系统实时性难以满足现场要求,真正实现工程应用的技术产品鲜有 报道。为攻克这一长期困扰国内外露天矿山的重大安全问题,基于机器视觉的多目标检测YOLOv5算法,采用从底层 到高层的层次化特征描述策略,构建了一套集实时在线监测与智能报警于一体的铲齿工作状况监控系统,能够对铲 齿缺失事故及时发出预警。该系统已在国内多种型号铲装设备上投入实际应用,运行效果验证了其在可靠性、实时 性和准确性方面的优异表现,可有效降低矿山生产安全风险,避免因铲齿缺失引发的重大经济损失,同时为矿山数字 化、智能化、无人化及科学化管理平台的建设与完善提供坚实的技术支撑。

关键词: 铲装设备 , 电铲铲齿 , 铲齿监测 , 目标检测 , 卷积神经网络 , YOLO算法

Abstract: Once the teeth of loading equipment in open-pit mines fall off or break,they are highly likely to enter subse quent crushing processes along with the material,potentially causing catastrophic damage to the crushing system and incurring immeasurable direct and indirect economic losses to the enterprise.Although a few literature reports and patents on online mo nitoring and alarming for missing teeth exist,the real-time performance of such systems remains inadequate for on-site require ments due to limitations of traditional machine learning algorithms and the computing power of mobile devices.As a result,few technologically mature products have actually been applied in engineering practice.To address this major safety issue that has long plagued open-pit mines worldwide,this study employs the multi-object detection YOLOv5 algorithm based on machine vi sion,combined with a hierarchical feature description strategy from low to high levels,to develop an integrated monitoring sys tem that performs real-time online monitoring and intelligent alarming of the working status of dipper teeth,capable of issuing timely warnings against tooth loss accidents.The system has been put into practical application on various types of loading e quipment in China,and its operational performance has verified its reliability,real-time capability,and accuracy.It can effec tively reduce safety risks in mining production,prevent significant economic losses caused by missing teeth,and provide solid technical support for the construction and improvement of digital,intelligent,unmanned,and scientific management platforms in open-pit mines.

Key words: shovel equipment,electric shovel teeth,shovel teeth monitoring,target detection,convolutional neural net work,YOLOv5 algorithm

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