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Metal Mine ›› 2026, Vol. 55 ›› Issue (9): 55-61.

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Study and Application of Real-time Online Detection System for Shovel Tooth Missing Based on YOLOv5 Algorithm

ZHANG Jianhua1 ,ZHAO Weiyu2 ,HAO Hongye3 ,JIANG Haibo4 ,LI Ning1 LUO Yu5   

  1. 1.School of Resources and Environmental Engineering,Wuhan University of Technology,Wuhan 430000,China; 2.School of Safety Science and Emergency Management,Wuhan University of Technology,Wuhan 430000,China; 3.Wuhan Building Material Industry Design & Research Institute Co.,Ltd.,Wuhan 430000,China; 4.North Mining Co.,Ltd.,Beijing 110000,China;5.Jinduicheng Molybdenum Co.,Ltd.,Weinan 714000,China
  • Online:2026-09-15 Published:2026-10-13

Abstract: Once the teeth of loading equipment in open-pit mines fall off or break,they are highly likely to enter subse quent crushing processes along with the material,potentially causing catastrophic damage to the crushing system and incurring immeasurable direct and indirect economic losses to the enterprise.Although a few literature reports and patents on online mo nitoring and alarming for missing teeth exist,the real-time performance of such systems remains inadequate for on-site require ments due to limitations of traditional machine learning algorithms and the computing power of mobile devices.As a result,few technologically mature products have actually been applied in engineering practice.To address this major safety issue that has long plagued open-pit mines worldwide,this study employs the multi-object detection YOLOv5 algorithm based on machine vi sion,combined with a hierarchical feature description strategy from low to high levels,to develop an integrated monitoring sys tem that performs real-time online monitoring and intelligent alarming of the working status of dipper teeth,capable of issuing timely warnings against tooth loss accidents.The system has been put into practical application on various types of loading e quipment in China,and its operational performance has verified its reliability,real-time capability,and accuracy.It can effec tively reduce safety risks in mining production,prevent significant economic losses caused by missing teeth,and provide solid technical support for the construction and improvement of digital,intelligent,unmanned,and scientific management platforms in open-pit mines.

Key words: shovel equipment,electric shovel teeth,shovel teeth monitoring,target detection,convolutional neural net work,YOLOv5 algorithm

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