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金属矿山 ›› 2015, Vol. 44 ›› Issue (10): 62-66.

• 矿物工程 • 上一篇    下一篇

袁家村闪石型赤铁矿石高梯度磁选分离特性研究

胡义明1,2,皇甫明柱1,2   

  1. 1.中钢集团马鞍山矿山研究院有限公司,安徽 马鞍山 243000;2.华唯金属矿产资源高效循环利用国家工程研究中心有限公司,安徽 马鞍山 243000
  • 出版日期:2015-10-15 发布日期:2015-11-20

High Gradient Magnetic Separation Technology Characteristics of Amphibole Hematite Ore from Yuanjiacun

Hu Yiming1,2,Huangfu Mingzhu1,2   

  1. 1.Sinosteel Maanshan Institute of Mining Research Co.,Ltd.,Maanshan 243000,China;2.National Engineering Research Center of Huawei High Efficiency Cyclic Utilization of Metal Mineral Resources Co.,Ltd.,Maanshan 243000,China
  • Online:2015-10-15 Published:2015-11-20

摘要: 太钢袁家村闪石型赤铁矿石中铁以赤(褐)铁矿形式存在者占90.37%,其次为硅酸铁。矿石角闪石含量为12.60%,其比磁化系数比赤铁矿略低,给矿石磁选分离带来很大困难。为了给该类矿石选矿工艺的深入研究提供基础资料,在矿石工艺矿物学研究的基础上,对其进行了高梯度磁选分离特性研究。在对高梯度磁选指标有显著影响的磨矿细度、聚磁介质尺寸和背景磁场强度等进行单因素条件试验的基础上,对影响高梯度磁选过程的设备转环转速、脉动冲次和冲洗水量进行3因素3水平正交试验,确定了最佳的高梯度磁选分离试验条件,即磨矿细度为-0.074 mm占85%、磁场强度为796 kA/m、磁介质为2 mm棒介质、转环转速为2 r/min、脉动冲次为400次/min、冲洗水量为25 L/min,在此条件下获得了精矿铁品位为44.12%、回收率为81.66%的指标。对最佳条件获得的产品进行分析表明:角闪石具有弱磁性,磁选时富集于磁性产品中,这是造成分选指标较差的主要原因;精矿中铁矿物单体解离度低、连生体多,说明高梯度磁选过程中机械夹杂严重,也是造成精矿铁品位低的重要原因。要实现该类矿石的开发利用,需进一步开展磁化焙烧或深度还原等方法的研究。

关键词: 闪石型赤铁矿, 强磁选, 正交试验

Abstract: Iron distribution rate of an amphibole hematite ore in form of hernatile-limonite from Yuanjiacun Taigang Group is 90.37%,followed by ferrosilicate.Hornblende ore content is 12.60%,the susceptibility of which is a little lower than that of hematite,which brings large difficulty for magnetic separation of the ore.In order to provide technique basis on mineral processing for the ore in this type,high gradient magnetic separation properties were studied based on the process mineralogy research.By single factor conditioning test,for various grind fineness,magnetic medium size and background magnetic field strength,which have significant impact on factors of high gradient magnetic separation index,and orthogonal tests was also conducted with swivel speed,pulse frequency and rinse water as factors in three factors and three levels design.The optimum high gradient magnetic separation conditions were selected.Iron concentrate with iron grade of 44.12% and recovery of 81.66% was obtained at the grinding fineness of 85% -0.074 mm,magnetic field intensity of 796 kA/m,magnetic medium rod diameter is 2 mm,swivel speed is 2 r/min,pulse frequency is 400 times per minute,rinse water of 25 L/min.The analysis results at optimum condition show that in the process of high intensity magnetic separation,hornblende will be enriched in magnetic products for its weak magnetism is the main reason for low separation index;low liberation degree,too much interlocked particles of concentrate,and serious mechanical entrainment is the important reason for the low grade of high gradient magnetic separation.To reslizr reasonable development of the ore in this type,further research on magnetization roasting or depth reduction method should be conducted.

Key words: Amphibole type hematite, Magnetic separation, Orthogonal experiment