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金属矿山 ›› 2019, Vol. 48 ›› Issue (01): 59-64.

• 矿物工程 • 上一篇    下一篇

磨矿过程对某还原球团中金属铁的氧化及后续磁选的影响

黄柱成,汉合童,梁之凯,易凌云,陆彪   

  1. 中南大学资源加工与生物工程学院,湖南 长沙 410083
  • 出版日期:2019-01-25 发布日期:2019-03-01
  • 基金资助:

    基金项目:国家自然科学基金项目(编号:51504230)。

Effect of Grinding Process on the Oxidation of Metallic Iron in Reduced Pellets and the followed Magnetic Separation

Huang Zhucheng,Han Hetong,Liang Zhikai,Yi Lingyun,Lu Biao   

  1. School of Minerals Processing and Bioengineering, Central South University, Changsha 410083,China
  • Online:2019-01-25 Published:2019-03-01

摘要: 以湖南某低品位赤铁矿石低温快速直接还原球团为对象,通过弱磁选、激光粒度分析、SEM、XRD和XPS等技术手段研究了磨矿过程对球团中金属铁的氧化及后续磁选的影响。研究结果表明:①直接还原球团铁品位为31.18%,金属铁含量为26.45%,金属化率达到84.83%,SiO2含量为43.63%,金属铁多为集合体,呈蠕虫状或星点状分散于脉石矿物中,结晶粒度微细,粒径一般为10~30 μm,最大为400 μm。②延长磨矿时间,磨矿产品中铁的金属化率明显下降,磨矿10 min时铁的金属化率为82.24%,磨矿40 min时铁的金属化率降至71.67%;磁选精矿铁品位先大幅度上升后小幅下降,铁回收率先小幅上升后明显下降,铁金属化率明显下降;磁选精矿平均体积粒径、D50、D10均呈先快后慢的下降趋势,金属铁的单体解离度呈先快后慢的上升趋势;磨矿10 min时磁选精矿铁的金属化率为81.10%,磨矿40 min时铁的金属化率降至62.99%。③延长磨矿时间,磨矿产品中金属铁的衍射峰减弱,Fe3O4的衍射峰从无到有,从弱到强。Fe 2p3/2轨道结合能随着磨矿时间的延长而升高,金属铁颗粒表面的氧化程度加深。④SEM-EDS分析表明,磁选精矿金属铁颗粒表面与氧发生了结合,且磨矿时间越长氧含量越高,絮状含铁区域也呈现这样的特征。综上所述,还原球团中的金属铁在磨矿过程会发生氧化,且磨矿时间越长氧化程度越高。

关键词: 还原球团, 磨矿, 金属铁氧化, 磁选

Abstract: Oxidation behavior of the metallic iron reduced by the ore-coal pellets during the grinding process and its influence on magnetic separation were studied by low intensity magnetic separation, laser particle size analysis, Scanning Electronic Microscope (SEM)、X-ray diffraction(XRD) and X-ray photo-electroscope(XPS) using a low - grade hematite ore of low temperature fast direct reduction pellets as research object. The results of investigation demonstrated: ①The iron grade of the reduced pellet is 31.18%,while the metal iron content is 26.45%,silica is 43.63%, and metallization ratio of the pellet is 84.43%. Metal iron is mostly aggregate, which is worm like or star shaped dispersed in gangue minerals. Crystal size is fine. The particle size of the metal iron is generally 10~30 μm and the maximum is 400 μm. ②When the grinding time was prolonged, the metallization rate of iron in grinding products was obviously reduced. The metallization is 82.24% when milling 10 min,the metallization reduced to 71.67% when grinding 40 min. The iron grade of magnetic concentrates decreased slightly after an obvious increase, the iron recovery took the lead in a small increase and then decreased obviously, the iron metallization decreased obviously; the magnetic concentrate average volume size, D50 and D10 all showed a slow downward trend, and the dissolution of the metal iron increased fast at first, then slowly. When the grinding time is 10 min, the metallization rate of iron of magnetic concentrate is 81.10%, and the metallization rate of iron decreases to 62.99% when grinding 40 min. ③The diffraction peaks of metallic iron weakened with the increase the milling time, while the diffraction peaks of Fe3O4 appeared from nothing and then strengthened. The binding energy of Fe 2p3/2 was promoted with the increase of grinding time,the onidation of the iron on the surface of the particles increased. ④SEM-EDS analysis showed that the surface of iron particles in magnetic separation concentrate was bound to oxygen, and the longer the grinding time, the higher the oxygen content, and the flocculent iron-bearing area also showed the same characteristics. In summary, the metal iron in reduced pellets will be oxidized in the grinding process, and the longer the grinding time, the higher the oxidation degree.

Key words: Reduced pellet, Grinding, Oxidation of metallic iron, Magnetic separation