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金属矿山 ›› 2019, Vol. 48 ›› Issue (05): 142-146.

• 机电与自动化 • 上一篇    下一篇

弧形溢流管对旋流器分离性能的影响

胥聪聪,张悦刊,刘培坤,杨兴华,姜兰越   

  1. 山东科技大学机械电子工程学院,山东 青岛 266590
  • 出版日期:2019-05-15 发布日期:2019-07-03
  • 基金资助:

    山东省自然科学基金项目(编号ZR2016EEM37);山东省重点研发计划项目(编号2017GSF216004)。

Effect of Arc Overflow Pipe on Separation Performance of Cyclone

Xu Congcong,Zhang Yuekan,Liu Peikun,Yang Xinghua,Jiang Lanyue   

  1. College of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590,China
  • Online:2019-05-15 Published:2019-07-03

摘要: 针对目前运行的旋流器存在短路流导致溢流跑粗的问题,提出了一种弧形溢流管旋流器,并进行了数值模拟和试验研究。模拟结果表明,利用溢流管的弧形结构将溢流口底端的过渡区域外移,实现过渡区域流体切线速度的提升,从而增加离心强度,将短路流引导至外旋流重新参与分离,达到抑制溢流跑粗的效果。试验结果表明,相同排口比下,弧形溢流管旋流器溢流-25 μm粒级含量和综合分级效率均高于直线形溢流管旋流器;试验用弧形溢流管旋流器在排口比为0.33时抑制旋流器溢流跑粗的效果最好,对应的溢流浓度为4.72%,溢流-25 μm粒级含量为98.37%,-25 μm计的综合分级效率为78.92%,高于直线形溢流管旋流器对应情况下的4.25%、96.86%和73.51%。

关键词: 旋流器, 短路流, 弧形溢流管, 综合分级效率

Abstract: Aiming at the problem of the heavy particles passing through the overflow outlet because of short-circuit flow, which is existed in the current running cyclone, a cyclone with a arc overflow pipe was proposed , and the numerical simulation and experimental research were carried out. The simulation results show that the arc structure of the overflow pipe can be used to move outward the transitional region at the bottom of the overflow hole, improve the tangential velocity of the fluid in this area, thus increasing the centrifugal strength , guiding the short-circuit flow to the external swirling flow to participate in the separation again, which helps to achieve the aim of reducing coarse particles mixed in the overflow. The experimental results show that under the same outlet ratio, the content of -25 μm particles in the overflow and the comprehensive classification efficiency for the arc overflow pipe cyclone are higher than those of the linear type overflow pipe cyclone. The best inhibitory effect of arc overflow pipe cyclone occurs when the outlet ratio is 0.33, and the corresponding overflow concentration is 4.72%, the content of -25 μm particles in the overflow is 98.37%, and the comprehensive classification efficiency of -25 μm particles is 78.92%. These indexes are higher than those of the linear type overflow cyclone, which are 4.25%, 96.86% and 73.51% respectively.

Key words: Cyclone, Short-circuit flow, Arc overflow pipe, Comprehensive classification efficiency