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金属矿山 ›› 2022, Vol. 51 ›› Issue (01): 28-34.

• 工业固废资源化利用新理论与新技术 • 上一篇    下一篇

钢渣骨料水工生态框混凝土制备方法及性能研究

樊俊江1於林锋1王林2   

  1. 1.上海市建筑科学研究院有限公司,上海 200032;2.上海宝钢新型建材科技有限公司,上海 200942
  • 出版日期:2022-01-15 发布日期:2022-02-14
  • 基金资助:
    “十三五”国家重点研发计划项目(编号:2019YFC1907201)

Study on Preparation Method and Performance of Hydraulic Ecological Frame Concrete with Steel Slag Aggregate

FAN Junjiang1YU Linfeng1WANG Lin2   

  1. 1.Shanghai Research Institute of Building Science Co.,Ltd.,Shanghai 200032,China;2.Shanghai Baosteel New Building Materials Technology Co.,Ltd.,Shanghai 200942,China
  • Online:2022-01-15 Published:2022-02-14

摘要: 未经精细化破碎、筛分处理的钢渣中存在粗、细2种颗粒,单独取代砂或石会造成骨料级配不佳,拌合物和易性下降。为寻找一种适合不同来源钢渣制备水工生态框混凝土的方法,以宝钢钢渣为研究对象,将钢渣骨料分为粗颗粒和细颗粒,分别进行级配分析,据此设计适宜的配合比;对适宜配合比下制备的混凝土试块进行拌合物性能、力学性能、耐久性及安定性测试,分析并确定钢渣骨料在水工生态框混凝土中的最大掺量。结果表明:宝钢钢渣骨料中粗颗粒级配介于5~16 mm连续级配和5~20 mm连续级配之间,与5~25 mm连续级配碎石复配后,可基本满足5~25 mm或5~20 mm连续级配碎石的要求;细颗粒级配不满足Ⅰ区、Ⅱ区或Ⅲ区要求,需要与中砂进行搭配使用,细颗粒取代Ⅱ区天然河砂的比例不宜超过25%,最高取代比例不应超过45%。钢渣与砂石骨料的表观密度差异较大,钢渣骨料取代砂石用于制备水工生态框混凝土时,细颗粒和粗颗粒应按体积百分比分别取代砂和石。以上述方法制备的钢渣骨料水工生态框混凝土试块,混凝土拌合物均具有良好的和易性,混凝土试块28 d抗压强度提升10%~20%,56 d电通量降至700 C以下。但钢渣骨料体积取代比例超过30%时,混凝土试块安定性变差,建议水工生态框混凝土中的钢渣骨料对砂石的最大体积取代比例控制在30%以内。

关键词: 钢渣骨料, 水工生态框混凝土, 细颗粒, 粗颗粒, 体积取代, 抗压强度, 电通量, 安定性

Abstract: There are both coarse and fine particles in steel slag without fine crushing and screening treatment,aggregate with poor gradation and workability appeared when steel slag replace sand or stone alone.In order to find a method suitable for different sources of steel slag during hydraulic ecological frame concrete preparation,steel slag from Baosteel was regarded as the research object.The steel slag aggregate is divided into coarse particles and fine particles,respectively,and the design of appropriate mix ratio were determined by gradation analysis.Mixture performanc,mechanical properties,durability and stability of the concrete test block prepared under the appropriate mix ratio were tested,and the maximum dosage of steel slag aggregate in the concrete of hydraulic ecological frame was analyzed and determined.The results showed that the coarse particles in steel slag aggregate are between 5~16 mm continuously gradation and 5~20 mm continuously gradation,which can basically meet the requirements of 5~25 mm or 5~20 mm continuously gradation gravel when combined with gravel of 5~25 mm continuously gradation.The gradation of fine particles does not meet the requirements of zone Ⅰ,zone Ⅱ or zone Ⅲ,so it needs to be used with medium sand.The proportion of fine particles replacing natural river sand in zone Ⅱ should not exceed 25%,and the highest proportion should not exceed 45%.The apparent density of steel slag is different from that of sand and stone aggregate.When steel slag aggregate replaces sand and stone in the preparation of hydraulic ecological frame concrete,fine particles and coarse particles should replace sand and stone by volume percentage respectively.The concrete test block of steel slag aggregate hydraulic ecological frame prepared by the above method has good workability,the compressive strength at 28 days of the concrete test block increases by 10%~20%,and the electric flux decreases to less than 700 C at 56 days.However,when the volume replacement ratio of steel slag aggregate exceeds 30%,the stability of concrete test blocks becomes worse.It is suggested that the maximum volume replacement ratio of steel slag aggregate in hydraulic ecological frame concrete should be controlled within 30%.

Key words: steel slag aggregate, hydraulic ecological frame concrete, fine particles, coarse particles, volume substitution, compressive strength, electric flux, stability