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金属矿山 ›› 2023, Vol. 52 ›› Issue (03): 114-119.

• 矿物工程 • 上一篇    下一篇

某铁矿高压辊磨—预选精矿的球磨与塔磨效果对比研究

韩 呈1 王子扬2 侯 英2 陈来保1
  

  1. 1. 中钢天源安徽智能装备股份有限公司,安徽 马鞍山 243000;2. 辽宁科技大学矿业工程学院,辽宁 鞍山 114051
  • 出版日期:2023-03-15 发布日期:2023-04-12

Comparative Study on Effect of Ball Milling and Tower Milling for High Pressure Roller Milling-Preconcentration Concentrate in an Iron Mine

HAN Cheng1 WANG Ziyang2 HOU Ying2 CHEN Laibao1   

  1. 1. Sinosteel NMC Intelligent Equipment Co. ,Ltd. ,Maanshan 243000,China;2. School of Mining Engineering,University of Science and Technology Liaoning,Anshan 114051,China
  • Online:2023-03-15 Published:2023-04-12

摘要: 为提高矿山磨矿效率、实现节能降耗,以某铁矿高压辊磨—预选精矿为研究对象,分别采用球磨机和塔 磨机为粗磨设备开展磨矿试验。 结果表明:① 采用球磨机磨矿,磨矿时间为 200 s 时,新生成-0. 074 mm 产品的能耗 为 150. 08 kW· h / t,磨机-0. 074 mm 利用系数为 0. 586 t / ( m3· h);采用塔磨机磨矿,磨矿时间为 600 s 时,新生成 -0. 074 mm 产品的能耗为 138. 53 kW· h / t,磨机-0. 074 mm 利用系数为 0. 195 t / (m3· h)。 2 种磨矿方式的产品各粒级 产率差异主要集中在+0. 150 mm 和 0. 150 ~ 0. 074 mm。 ② 优化试验确定适宜的塔磨工艺参数为:磨矿时间 300 s、磨 矿浓度 60%、搅拌器转速 300 r / min、介质充填率 16. 15%、料球比 0. 166 4。 该条件下,磨机-0. 074 mm 利用系数为 0. 625 t / (m3· h),新生成-0. 074 mm 产品的能耗为 53. 62 kW· h / t。 与球磨机相比,-0. 074 mm 利用系数提高 6. 66%, 新生成-0. 074 mm 产品的能耗降低 64. 27%。 研究结果可为塔磨机的应用提供有益参考。

关键词: 塔磨机, 球磨机, 磨矿功耗, 节能降耗

Abstract: In order to improve the grinding efficiency of the mine and realize energy saving and consumption reduction, taking the high pressure roller milling-preconcentration concentrate of an iron mine as the research object,the ball mill and tower mill were used as the rough grinding equipment to carry out the grinding test. The results showed that :① when the ball mill is used for grinding and the grinding time is 200 s,the energy consumption of the newly generated -0. 074 mm product is 150. 08 kW· h / t,and the utilization coefficient of the mill -0. 074 mm is 0. 586 t / (m3· h). When the grinding time is 600 s, the energy consumption of the newly - 0. 074 mm product is 138. 53 kW· h / t, and the utilization coefficient of the mill -0. 074 mm is 0. 195 t / (m3· h). The yield difference of each grade of the products of the two grinding methods is mainly concentrated in +0. 150 mm and 0. 150~ 0. 074 mm. ② The appropriate tower grinding process parameters were determined by the optimization test as follow:grinding time of 300 s,grinding concentration of 60%,stirrer speed of 300 r / min,medium filling rate of 16. 15%,and material-ball ratio of 0. 166 4. Under this condition,-0. 074 mm utilization coefficient of the mill is 0. 625 t / (m3· h),and the energy consumption of the newly generated -0. 074 mm product is 53. 62 kW· h / t. Compared with the ball mill,the utilization coefficient of - 0. 074 mm is increased by 6. 66%,and the energy consumption of the newly generated -0. 074 mm product is reduced by 64. 27%. The research results could provide useful reference for the application of tower mill.