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金属矿山 ›› 2023, Vol. 52 ›› Issue (07): 159-167.

• “矿井粉尘智能防控理论及新技术进展”专题 • 上一篇    下一篇

引射分级气动喷雾降尘技术研究及应用

佟林全1,2 贾 鑫1,2 孙 凯1,2 张 震1,2 樊晶光1,2
  

  1. 1. 国家卫生健康委职业安全卫生研究中心,北京 102308;2. 国家卫生健康委粉尘危害工程防护重点实验室,北京 102308
  • 出版日期:2023-07-15 发布日期:2023-09-05
  • 基金资助:
    国家卫生健康委职业安全卫生研究中心重点项目(编号:2021-ZD-05)。

Study and Application of Ejection Staging Pneumatic Spray Dust Suppression Technology

TONG Linquan1,2 JIA Xin1,2 SUN Kai1,2 ZHANG Zhen1,2 FAN Jingguang1,2#br#   

  1. 1. National Center for Occupational Safety and Health,NHC,Beijing 102308,China;2. NHC Key Laboratory for Engineering Control of Dust Hazard,Beijing 102308,China
  • Online:2023-07-15 Published:2023-09-05

摘要: 为了贯彻实行“健康中国”战略,解决井下粉尘危害严重、传统湿式降尘手段能耗高、工效差的现实问 题,提出了引射分级气动喷雾降尘技术,并研制了引射分级气动喷雾降尘装置。 利用数值模拟分析了引射分级装置 内部流场、速度场,通过搭建引射分级气动喷雾降尘试验平台开展吸风风速试验和降尘试验,进行了喷头选型以及引 射结构模型设计,同时以吸风风速和试验降尘效果作为关键监测指标,探究了引射分级气动喷雾降尘装置的可行性。 研究结果表明:引射分级装置内部形成引射气流且吸风口风流向喷雾处运移;引射分级雾幕降尘装置最优选择为 SV980 喷头搭配 B 型引射结构模型,吸尘口中心风速最高为 1. 27 m / s,吸尘口侧壁风速最高为 1. 53 m / s;B 型引射结 构模型总降尘效率、一级降尘效率、二级降尘效率分别达到 83. 9%、76. 6%、7. 4%,优于单一喷头及 A 型引射结构模 型。 现场试验表明:掘进司机位置处总粉尘和呼吸性粉尘的降尘效率分别为 85. 67%和 81. 02%,有效降低了井下粉 尘浓度,保障了人员健康。

关键词: 粉尘防控, 引射结构, 气动喷雾, 吸风风速, 降尘浓度

Abstract: In order to implement the strategy of " Healthy China" and solve the practical problems of the severe harm of underground dust in mines and the high energy consumption and low work efficiency of traditional wet-type dust removal means,this paper proposed ejection staging pneumatic spray dust suppression technology and developed an ejection grading pneumatic spray dust suppression device. The inner flow field and velocity field of the ejection grading device were analyzed with numerical simulation. The experimental platform for the ejection grading pneumatic spray dust suppression device was constructed,and both the suction air speed experiment and the dust removal experiment were performed to finally determine the spray nozzle and the ejection structure model. Meanwhile,taking suction air speed and dust-reducing effect in the experiment as a key monitoring index,the feasibility of the ejection grading pneumatic spray dust suppression device was explored. The research results showed that ejecting airflow was formed inside the ejection grading device and the air current at the suction outlet moved towards the spray nozzle;The optimal choice of the ejection grading spray dust suppression device was SV980 spray nozzle together with B-type ejection structure model,the highest air speed in the center of dust absorption port was 1. 27 m / s,and the highest air speed in the side wall of dust absorption port reached up to 1. 53 m / s;And the total dust-reducing efficiency,the first-level dust-reducing efficiency,and the second-level dust-reducing efficiency of the B-type ejection structure model reached 83. 9%,76. 6%,and 7. 4%,respectively,which were better than those of single spray nozzle and A-type ejection structure model. The field experiment revealed that the dust-reducing efficiency of total dust and respirable dust at the location of tunneller drivers was 85. 67% and 81. 02%,respectively,suggesting that the proposed device effectively reduces the dust concentration in mines and safeguards the health of staff.

Key words: dust control,ejection structure,pneumatic spray,suction wind speed,dust concentration