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金属矿山 ›› 2024, Vol. 53 ›› Issue (5): 144-.

• “矿业青年科学家”专题 • 上一篇    下一篇

单线激光雷达与测距仪耦合的移动式仓储存量 盘点装备研发与应用

许志华1,2 彭远航1 林佳轩1 逯行政1 夏 林3 林荣传3 梁焰斌3   

  1. 1. 中国矿业大学(北京)地球科学与测绘工程学院,北京 100083;2. 煤炭资源与安全开采国家重点实验室,北京 100083; 3. 紫金矿业集团股份有限公司,福建 上杭 364200
  • 出版日期:2024-05-15 发布日期:2024-06-14

Development and Application of a Sliding Equipment System Based on Single-pulse Scanner and Rangefinder for Pile Inventory

XU Zhihua1,2 PENG Yuanhang1 LIN Jiaxuan1 LU Xingzheng1  XIA Lin3 LIN Rongchuan3 LIANG Yanbin3   

  1. 1. College of Geoscience and Surveying Engineering,China University of Mining and Technology-Beijing,Beijing 100083,China; 2. State Key Laboratory of Coal Resources and Safe Mining,Beijing 100083,China; 3. Zijin Mining Group Co. ,Ltd. ,Shanghang 364200,China
  • Online:2024-05-15 Published:2024-06-14

摘要: 提升矿山信息化测绘水平是建设智能矿山的重要基础。选厂是矿产管理的主要场所,及时、精准掌握 选厂的仓储存量对于矿山生产规划具有重要意义。然而,受限于作业环境和人员不可达等问题,传统地面测量方法 难以有效采集仓储矿堆的完备点位信息,导致盘点结果精度差、效率低。为此,将垂向扫描的单线激光雷达与水平测 距仪进行耦合,自主研发了一套单线激光雷达与测距仪耦合的移动式仓储存量盘点装备。该装备具备三维点云采 集、数字表面模型构建、矿堆方量核算一体化在线处理功能,并可根据实际需求灵活拓展硬件集成方式,同时支持开 发可视化等功能。以紫金山金铜矿选厂为研究区,进行了铜、硫精矿存量盘点试验,结果表明:所研发的装备可以实现 选厂矿堆方量在线盘点,其重复盘点结果的一致性优于99%,与地磅称重盘点结果的比对精度优于99%,扫描点云质 量和数据处理效率优于GEO-SLAM 等进口移动式三维扫描设备。研发成果可拓展应用到露天采场剥离量验收、露天 采场爆破程度分析、矿车载运量无人值守在线盘点等矿山信息化测绘方面,对于实现“减人增效”目标,助力智能矿山 建设具有重要意义。

关键词: 单线激光雷达 激光测距仪 传感器集成 智能矿山 仓储存量盘点 点云处理

Abstract: Enhancing the level of informationization in mine surveying is the critical foundation for intelligent mining. The plant storage is the important place for managing the production of minerals. As a result,a timely and accurate pile inventory within the plant storage is crucial for the planning of mineral production. However,due to the intricate operational conditions and restricted accessibility to workers,the traditional surveying techniques have challenges in acquiring comprehensive geometry of the pile surface. Consequently,this leads to inadequate accuracy and low efficiency in conducting pile inventories. In order to address the aforementioned issue,a novel sliding equipment system is proposed for on-line pile inventory. The developed equipment combines the vertical coordinates obtained through single-pulse scanner with the horizontal coordinates acquired by a rangefinder. This equipment enables integrated online processing of 3D point cloud acquisition,digital surface model construction, and pile volume calculation,with adaptability to expand hardware integration methods according to specific requirements. Additionally,it supports the development of functionalities such as visualization. Experiments were undertaken at the Zijinshan Gold and Copper Mine concentrator to analyze the effectiveness of the proposed equipment system for pile inventory. The primary emphasis of these experiments was to evaluate the pile volume measurements. The experimental results indicate that the developed equipment has the capability to perform online pile inventory with a repeatability of above 99%. Further-more,when compared to on-site weighting measurement,the developed equipment exhibits an accuracy that exceeds 99%. The scanned point cloud exhibits superior quality and the data processing efficiency surpasses that of commercial scanners,such as GEO-SLAM. In forthcoming endeavors,the developed equipment will offer technical assistance in various domains,including volume estimation of open-pitm mine,construction of three-dimensional geometries,quantification of the exposed mining heap, and real-time loading inventory of vehicles. These functionalities hold immense importance in the establishment of intelligent mining operations.

Key words: single-pulse scanner,laser rangefinder,sensor integration,intelligent mine,pile inventory,point cloud processing