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金属矿山 ›› 2025, Vol. 54 ›› Issue (11): 58-65.

• • 上一篇    下一篇

高压辊磨机动辊偏斜的DEM-MBD仿真研究

任云鹏 樊晨贺 杨强辉 吕梦飞 张 跃   

  1. 沈阳建筑大学机械工程学院,辽宁 沈阳 110168
  • 出版日期:2025-11-15 发布日期:2025-12-01
  • 通讯作者: 樊晨贺(1998—),男,硕士研究生。
  • 作者简介:任云鹏(1974—),男,教授,博士,硕士研究生导师。
  • 基金资助:
    辽宁省教育厅高校基本科研项目-创新发展项目(编号:LJ242410153005)。

 DEM-MBD Coupled Simulation Study on Roll Skewing in High-Pressure Grinding Rolls

REN Yunpeng FAN Chenhe YANG Qianghui LÜ Mengfei ZHANG Yue   

  1. School of Mechanical Engineering,Shenyang Jianzhu University,Shenyang 110168,China
  • Online:2025-11-15 Published:2025-12-01

摘要: 为研究动辊偏斜对高压辊磨机辊面受力分布与运行稳定性的影响,基于离散元法(DEM)与多体动力学 (MBD)耦合仿真技术,构建了高压辊磨机辊偏斜及支撑结构分析模型,以河北承德钒钛磁铁矿石为对象开展Tavares 破碎模型参数标定试验,通过单轴压缩及碰撞实验测定颗粒物理及接触参数,建立了断裂能量对数正态分布模型。 结合典型非均匀入料条件,分别对动辊允许偏斜与禁止偏斜状态下的辊隙动态变化、轴向压力分布及轴承载荷进行 仿真分析。结果表明,相较于禁止偏斜的条件下,动辊偏斜具备良好的自适应调节能力,显著改善了辊面轴向载荷分 布的均匀性,缓解了局部峰值压力与冲击载荷,轴承载荷波动幅度显著减小,有助于降低支撑结构的疲劳风险,提升 了系统的运行稳定性,为复杂破碎装备的动态仿真与工程应用提供了理论依据与技术支撑。

关键词: 高压辊磨机 耦合仿真 辊偏斜 Tavares破碎模型

Abstract: In order to study the influence of moving roll deflection on the force distribution and operation stability of the roll surface of the high-pressure roller mill,based on the coupled simulation technology of discrete element method (DEM) and multi-body dynamics (MBD),the analysis model of roll deflection and support structure of high-pressure roller mill was con structed,the parameter calibration test of Tavares crushing model was carried out with vanadium titanomagnetite ore from Chengde,Hebei Province as the object,the physical and contact parameters of the particles were determined by uniaxial com pression and collision experiments,and the lognormal distribution model of fracture energy was established.Combined with the typical non-uniform feeding conditions,the dynamic changes of roll clearance,axial pressure distribution and bearing load in the allowable and prohibited deflection states of the moving roller were simulated and analyzed.The results show that,compared with the condition of prohibiting deflection,the moving roller deflection has good adaptive adjustment ability,which significantly improves the uniformity of axial load distribution on the roller surface,alleviates the local peak pressure and impact load,and significantly reduces the fluctuation amplitude of bearing load,which helps to reduce the fatigue risk of the supporting struc ture,improves the operation stability of the system,and provides a theoretical basis and technical support for the dynamic simu lation and engineering application of complex crushing equipment.

Key words: high-pressure grinding rolls,coupled simulation,roll skewing,Tavares crushing model

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