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金属矿山 ›› 2026, Vol. 55 ›› Issue (2): 83-91.

• 矿物工程 • 上一篇    下一篇

新型钢四面体磨矿介质的结构优势与磨矿行为研究

孙博远1 许继龙2 肖庆飞1 王梦涛1 金赛珍1 郑 超1 田厚源1 刘晓渤1 冯 韵1   

  1. 1. 昆明理工大学国土资源工程学院,云南 昆明 650093;2. 南京宝地梅山产城发展有限公司矿业分公司,江苏 南京 210000
  • 出版日期:2026-02-15 发布日期:2026-03-02
  • 通讯作者: 肖庆飞(1980—),男,教授,博士,博士研究生导师。
  • 作者简介:孙博远(2000—),男,硕士研究生。
  • 基金资助:
    云南省教育厅高校服务重点产业科技项目(编号:FWCY-ZNT2024005);云南省基础研究计划项目(编号:202401CF070154)。

Structural Advantages and Grinding Behavior of a Novel Steel Tetrahedral Grinding Medium

SUN Boyuan1 XU Jilong2 XIAO Qingfei1 WANG Mengtao1 JIN Saizhen1 ZHENG Chao1   TIAN Houyuan1 LIU Xiaobo1 FENG Yun1#br#   

  1. 1. School of Land and Resources Engineering,Kunming University of Science and Technology,Kunming 650093,China;
    2. Nanjing Baodi Meishan Industrial-City Development Co. ,Ltd. Mining Branch,Nanjing 210000,China
  • Online:2026-02-15 Published:2026-03-02

摘要: 为解决传统球形磨矿介质在矿物选择性解离中效果欠佳的问题,以应对贫细杂矿石资源高效分选对磨
矿工艺提出的更高要求,本文选取钢球、钢四面体与陶瓷球三种介质,系统对比研究了其捕获性能、产品粒度分布及
磨机作业指标。结果表明:钢四面体介质的平均捕获面积相较于钢球和陶瓷球提升了25. 08%~80. 38%;其磨矿产品
在Rosin-Rammler 方程中的粒度特性参数b 值最高(2. 799 55),表明其粒度分布最集中、均匀性最佳;同时,它能将易
选粒级(0. 15~0. 019 mm)产率提高至68. 36%,并在此前提下,使磨机-200 目利用系数、磨矿技术效率及磨矿效率分
别达到0. 243 3 t/ (m3·h)、80. 01%和0. 006 0 t/ (kW·h),各项指标均显著优于对比介质。本研究证实,钢四面体介质
在提升磨矿效率、优化产品粒度及降低能耗方面具备综合优势,为新型高效磨矿介质的开发与应用提供了重要的理
论依据和工程参考。

关键词: 钢四面体 钢球 陶瓷球 捕获面积 粒度特性 磨矿效率

Abstract: To address the inefficiency of traditional spherical grinding media in achieving selective mineral liberation and
to meet the escalating demands for grinding processes in processing low-grade,fine-grained,and complex ores,this study conducted
a systematic comparative investigation on steel balls,steel tetrahedral,and ceramic balls,focusing on their capture performance,
ground product size distribution,and mill operational indicators. The results demonstrate that the steel tetrahedral
media significantly outperforms its counterparts. Its average capture area was increased by 25. 08% to 80. 38% compared to
steel balls and ceramic balls. The grinding products obtained with steel tetrahedral exhibited the highest b value (2. 799 55) in
the Rosin-Rammler size distribution model,indicating the most concentrated size distribution and superior uniformity. Furthermore,
it increased the yield of the easily-separable size fraction (from 0. 15 to 0. 019 mm) to 68. 36%. Consequently,the
mill′s utilization coefficient for -200 mesh,technical efficiency,and grinding efficiency reached 0. 243 3 t/ (m3·h),80. 01%,
and 0. 006 0 t/ (kW·h),respectively,all of which were significantly superior to those achieved with the other media. This research
confirms the comprehensive advantages of steel tetrahedral media in enhancing grinding efficiency,optimizing product
size distribution,and reducing energy consumption,providing crucial theoretical support and practical guidance for developing
and applying new high-efficiency grinding media.

Key words: steel tetrahedral,steel ball,ceramic ball,capture area,size characteristic,grinding efficiency

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