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金属矿山 ›› 2026, Vol. 55 ›› Issue (9): 144-152.

• 矿物工程 • 上一篇    下一篇

低温协同捕收剂在铁矿石反浮选脱硅中的作用机制

殷 超1,2 姚 金1,2 印万忠1,2 张陶忠1,2 班小淇1,2 殷学明1,2   

  1. 1.东北大学矿物加工科学与技术全国重点实验室,辽宁 沈阳 110819;2.东北大学资源与土木工程学院,辽宁 沈阳 110819
  • 出版日期:2026-09-15 发布日期:2026-10-15
  • 通讯作者: 姚 金(1982—),男,教授,博士,博士研究生导师。
  • 作者简介:殷 超(2002—),男,硕士研究生。
  • 基金资助:
     “十四五”国家重点研发计划项目(编号:2021YFC2902400)。

Reaction Mechanism of Low-Temperature Synergistic Collectors in Reverse Flotation Desilication of Iron Ore

YIN Chao1,2 YAO Jin1,2 YIN Wanzhong1,2 ZHANG Taozhong1,2 BAN Xiaoqi1,2 YIN Xueming1,2   

  1. 1.State Key Laboratory of Mineral Processing,Northeastern University,Shenyang 110819,China; 2.School of Resources and Civil Engineering,Northeastern University,Shenyang 110819,China
  • Online:2026-09-15 Published:2026-10-15

摘要: 针对低温条件下阴离子捕收剂油酸钠(NaOL)因长碳链导致溶解性差、捕收性能受限,致使工业浮选需 维持矿浆温度≥35 ℃而能耗高的问题,本文提出将短碳链癸酸钠(NaD)与NaOL复配,利用分子协同效应改善低温浮 选效率。在10 ℃条件下系统考察了组合捕收剂配比、pH值、抑制剂用量等对磁铁矿和石英浮选行为的影响。结果表 明,当NaOL与NaD摩尔比为8∶2、总用量20 mg/L时,单矿物浮选中石英回收率达91.12%,而磁铁矿回收率仅约 4.46%,二者可浮性差异显著。在此基础上,对人工混合矿(磁铁矿与石英质量比3∶2)进行浮选分离试验,获得铁品 位64.64%、回收率98.63%的精矿指标,较相同条件下单独使用油酸钠时品位和回收率分别提高12.24个百分点和 8.86个百分点,实现了磁铁矿与石英的高效分离。Zeta电位、接触角、红外光谱及原子力显微镜(AFM)分析表明, NaOL与NaD在石英表面发生协同共吸附,NaD填充于NaOL团簇间隙,形成致密均匀的混合吸附层,显著增强石英表 面疏水性并降低其表面电位,从而改善了低温下的捕收选择性。本研究通过分子结构互补策略有效解决了脂肪酸类 捕收剂的低温适应性问题,为低温浮选工艺降本增效提供了新途径。

关键词: 低温 , 油酸钠 , 组合药剂 , 磁铁矿 , 吸附机理

Abstract: To address the issue that sodium oleate (NaOL),an anionic collector commonly used in reverse flotation,suf fers from poor solubility and limited collecting performance at low temperatures due to its long carbon chain,which necessitates maintaining pulp temperature ≥35 ℃ in industrial flotation and significantly increases energy consumption,this study proposes a blending strategy of short-chain sodium decanoate (NaD) with NaOL to improve low-temperature flotation efficiency through molecular synergistic effects.The effects of combined collector ratio,pH value,and depressant dosage on the flotation behaviors of magnetite and quartz were systematically investigated at 10 ℃.The results show that at a NaOL-to-NaD molar ratio of 8∶2 and a total dosage of 20 mg/L,the quartz recovery reaches 91.12% in single-mineral flotation,while the magnetite recovery is only about 4.46%,indicating a significant difference in floatability between the two minerals.Based on these conditions,flota tion separation tests on artificially mixed ore (magnetite-to-quartz mass ratio of 3∶2) were conducted,yielding a concentrate with iron grade of 64.64% and recovery of 98.63%,which are respectively 12.24 percentage points and 8.86 percentage points higher than those obtained with NaOL alone under the same conditions,achieving efficient separation of magnetite and quartz.Zeta potential,contact angle,Fourier-transform infrared (FTIR) spectroscopy,and atomic force microscopy (AFM) an alyses reveal that NaOL and NaD undergo synergistic co-adsorption on the quartz surface,where NaD fills the gaps among NaOL clusters to form a dense and uniform mixed adsorption layer,significantly enhancing the surface hydrophobicity and re ducing the surface potential of quartz,thereby improving the collecting selectivity at low temperature.This study effectively o vercomes the low-temperature adaptability issue of fatty acid collectors through a molecular structure complementarity strategy, providing a new approach to reduce costs and improve efficiency in low-temperature flotation processes.

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