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金属矿山 ›› 2026, Vol. 55 ›› Issue (7): 202-.

• ·机电信息工程· • 上一篇    下一篇

陕西某白钨矿选厂摇床精矿接取系统智能化升级

王恩祥1,2 李 强2,3 阮顺领1 巩云潇1 宛 鹤1   

  1. 1.西安建筑科技大学资源工程学院,陕西 西安 710055;2.金堆城钼业集团有限公司,陕西 渭南 714000; 3.陕西城安矿业发展有限公司,陕西 商洛 711500
  • 出版日期:2026-07-15 发布日期:2026-08-24
  • 通讯作者: 宛 鹤(1982—),男,教授,博士,博士研究生导师。
  • 作者简介:王恩祥(1984—),男,高级工程师。
  • 基金资助:
    国家自然科学基金面上项目(编号:52274271)。

Intelligent Upgrade of a Shaking-Table Concentrate Collection System in a Tungsten Gravity Plant in Shaanxi

WANG Enxiang1,2 LI Qiang2,3 RUAN Shunling1 GONG Yunxiao1 WAN He1   

  1. 1.School of Resources Engineering,Xi′an University of Architecture and Technology,Xi′an 710055,China; 2.Jinduicheng Molybdenum Group Co.,Ltd.,Weinan 714000,China; 3.Shaanxi Cheng′an Mining Development Co.,Ltd.,Shangluo 711500,China
  • Online:2026-07-15 Published:2026-08-24

摘要: 在白钨重选流程中,摇床承担中细粒级物料精选作业,精矿接取作为末端输出环节对床面矿带漂移高 度敏感。受给矿波动与多台并行运行影响,基于人工巡检的接取方式难以实现连续、客观的过程感知,易产生响应滞 后与操作一致性不足,从而引发回收率与品位的显著波动。为此,本文在不改变原有工艺流程、设备结构及摇床运行 参数的前提下,构建了视觉引导的智能精矿接取系统,由图像采集、视觉识别、接矿装置自动对准与集中监控四个单 元组成,形成面向精矿接取的感知—执行闭环。同时,提出以“精矿接取状态”作为运行稳定性的工程代理变量,建立 状态分类与无人值守判据,实现多台摇床接取状态的在线感知与集中展示。工业试验结果表明,智能接取的精选回 收率为92.43%±1.35%(CV 为1.46%),显著优于人工接取的69.89%±13.96%(CV 为19.98%);自动相对手动的回 收率增益为10.34~50.25个百分点,平均提升22.54个百分点。与此同时,智能接取降低了品位波动(CV 由4.09%降 至1.71%)。结合24 h矿带位置偏移时间序列,进一步揭示矿带漂移具有短时间尺度的高频波动与突发偏移特征,从 过程证据层面支撑了实时对准的必要性。该研究为白钨重选流程中摇床精矿接取环节的智能化升级与运行管理优 化提供了可实施的工程路径。

关键词: 白钨矿 , 摇床 , 精矿接取 , 机器视觉 , 在线状态识别 , 实时调节

Abstract: In tungsten gravity circuits,shaking tables are widely used for cleaning of medium and fine sized particles, while concentrate collection as the terminal output stage is highly sensitive to belt drift on the deck.Under fluctuating feed con ditions and parallel multi-table operation,manual collection based on periodic inspection cannot provide continuous and objec tive process awareness,often resulting in delayed responses and inconsistent operation,thereby amplifying fluctuations in recov ery and grade.To address this issue without modifying the existing flowsheet,equipment configuration,or operating parameters, a machine-vision-guided intelligent concentrate collection system was developed.The system integrates four modules,including image acquisition,visual recognition,automatic alignment of the collection device,and centralized monitorin,to form a percep tion-execution closed loop for concentrate collection.In addition,a "collection state" is introduced as an engineering proxy for operational stability,together with state classification and criteria for unattended operation,enabling online awareness and cen tralized visualization of collection states across multiple tables.Industrial test results show that automated collection achieved a cleaning-stage recovery of 92.43%±1.35% (CV 1.46%),markedly higher than manual collection (69.89%±13.96%,CV 19.98%).The recovery gain (auto minus manual) ranged from 10.34 to 50.25 percentage points,with an average increase of 22.54 percentage points.Meanwhile,grade variability was reduced (CV from 4.09% to 1.71%).A 24 h time series of belt-po sition offset further reveals high-frequency fluctuations and abrupt shifts at short time scales,providing process-level evidence for the necessity of real-time alignment.This study offers a practical route for intelligent upgrading and operational management optimization of concentrate collection in tungsten gravity processing.

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