Metal Mine ›› 2019, Vol. 48 ›› Issue (05): 188-191.
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Zhou Yong,Tian Yanhong
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Abstract: The iron grade of the comprehensive iron tailings in Yanshan mine is 9.14%, in which the ratio of magnetic iron ore is 20.13% and the ratio of hematite and limonite is 55.91%. The iron ore is mainly enriched in micro-size fraction,followed by coarse fraction. The original iron reverse-flotation idle system was adopted to recover the iron from the comprehensive tailings. The results showed that under the conditions of induced magnetic field intensity of 0.72 T in high magnetic separation, grinding fineness with -74 μm 90%, magnetic field intensity of 238 kA/m in low intensity magnetic separation, NaOH as pH regulator of 1 300 g/t (pH=11.5), caustic starch as inhibitor of 840 g/t, CaO as activator of 687.5 g/t and GK68 as collector of 1800 g/t in roughing separation (900 g/t in cleaning separation), a high-quality iron concentrate with grade of 69.84% and recovery rate of 4.13% was obtained by the process of pre-concentration in the high intensity magnetic separation, grinding, low intensity magnetic separation and reverse flotation of one roughing-one cleaning-one scavenging. The improved production practices showed that by adopting the process of pre-concentration by the disk magnetic separator, stage-one closed-circuit grinding, concentrated magnetic separation, stage-two closed-circuit grinding, low intensity magnetic separation and closed circuit flotation of containing one roughing-one cleaning-three scavenging to treat the combined tailings, about 55, 000 tons of iron concentrate of over 69% grade can be output annually, with annual profit of 17.50 million Yuan gained.
Key words: Comprehensive tailings, Idle system, High intensity magnetic separation, Low intensity magnetic separation, Reverse flotation
ZHOU Yong, TIAN Yan-Hong. Re-concentration Experiments and Production Practice of Comprehensive Tailings in Yanshan Iron Mine[J]. Metal Mine, 2019, 48(05): 188-191.
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