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金属矿山 ›› 2023, Vol. 52 ›› Issue (07): 176-184.

• 采矿工程 • 上一篇    下一篇

不规则工作面注浆锚索代替单体及液压支架主动式超前支护技术

张 民1 王海锐1 梁 顺2 张 渊2
  

  1. 1. 霍州煤电集团吕梁山煤电有限公司,山西 吕梁 033100;2. 中国矿业大学矿业工程学院,江苏 徐州 221116
  • 出版日期:2023-07-15 发布日期:2023-09-05
  • 基金资助:
    国家自然科学基金项目(编号:52174139)。

Active Advanced Support Technique with Grouting Cables Instead of Hydraulic Props and Supports in Irregular Working Face

ZHANG Min1 WANG Hairui1 LIANG Shun2 ZHANG Yuan2 #br#   

  1. 1. Luliangshan Coal Power Co. ,Ltd. ,Huozhou Coal Power Group,Luliang 033100,China;2. School of Mines,China University of Mining and Technology,Xuzhou 221116,China
  • Online:2023-07-15 Published:2023-09-05

摘要: 矿山作业的少人化/ 无人化是我国各类矿山持续高质量发展的核心目标之一。 某矿 206 工作面为变面 宽的不规则工作面,工作面辅运顺槽原先采用液压支架及单体支柱进行超前支护,需要作业人员 2 ~ 4 人,且巷道有效 断面小,给工作面宽度变化处增、减液压支架作业带来了很大困难。 针对 206 不规则工作面提出了采用注浆锚索代替 单体及液压支架进行主动式超前支护的技术思路,利用 COMSOL 有限元程序对注浆锚索支护施工的关键技术参数进 行优选,设计了注浆锚索主动式超前支护技术方案,并在现场进行了工业性应用。 结果表明:注浆锚索超前支护条件 下工作面辅运顺槽围岩变形量小,围岩裂隙得到了有效充填与胶结,锚索承载稳定;最终实现了注浆锚索完全代替单 体支柱及液压支架,为不规则工作面增、减液压支架作业提供了极大便利,同时实现了超前支护段的无人化,保障了 工作面安全高效生产。 该主动式超前支护技术对于金属矿山破碎顶板、矿压异常区以及对断面尺寸有较高要求的金 属矿山巷道支护均具有很好的借鉴意义。

关键词: 主动式超前支护, 注浆锚索, 采动应力, 巷道支护

Abstract: The few people / unmanned mining operation is one of the core goals for sustained high quality development of all kinds of mines in China. The 206 working face of a mine is an irregular working face with varying face width,and the working face auxiliary transport chute originally used hydraulic brackets and monobloc pillars for overrun support. It requires 2 ~ 4 operators,the technical idea of using slurry anchor cable instead of monoblock and hydraulic bracket for active overrun support was proposed for 206 irregular working face,and the key technical parameters of slurry anchor cable support construction were selected by COMSOL finite element program. The results show that the slurry anchor cable over-supporting condition has small deformation of the surrounding rock in the auxiliary transport chute of the working face,the fissures in the surrounding rock have been effectively filled and cemented,and the anchor cable has a stable load bearing. Finally,the slurry anchor cable has completely replaced the mono-pillar and hydraulic bracket,at the same time,the advanced support section is unmanned,which has greatly facilitated the increase and decrease of hydraulic bracket in 206 irregular working face and ensured the safe and efficient production of the working face. The active advanced support technique has a good reference significance for broken roof, abnormal ore pressure area and metal mine roadway support with higher section size requirements.

Key words: active advanced support,grouting cables,mining induced stress,roadway support