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金属矿山 ›› 2024, Vol. 53 ›› Issue (5): 16-.

• “矿业青年科学家”专题 • 上一篇    下一篇

碎磨功耗理论的发展与展望

左蔚然1 戴元松1 许京伟2 杨 云2   

  1. 1. 福州大学紫金地质与矿业学院,福建 福州 350108;2. 济南重工股份有限公司,山东 济南 250109
  • 出版日期:2024-05-15 发布日期:2024-06-14

Development and Prospects of Comminution Energy Consumption Theory

ZUO Weiran1 DAI Yuansong1 XU Jingwei2 YANG Yun2   

  1. 1. Zijin School of Geology and Mining,Fuzhou University,Fuzhou 350108,China; 2. Jinan Heavy Machinery Joint-stock Co. , Ltd. ,Jinan 250109,China
  • Online:2024-05-15 Published:2024-06-14

摘要: 矿山碎磨作业电力消耗占据全球总电力消耗的近2%,同时也是矿山生产中能耗最高的作业单元。碎 磨流程能耗预测是碳排放和能源管理、矿山生产管理和数字矿山建设必不可少的重要环节。对基克、雷廷格和邦德 等关于碎磨功耗的三大经典理论进行了回顾,着重介绍了邦德理论的发展历程并讨论了其在现代碎磨流程生产实践 中应用的局限性。对上世纪70 年代以来陆续提出的多种新的碎磨功耗理论进行了介绍,并讨论对比了邦德理论模型 和新的理论模型对碎磨流程单位能耗的预测精度。总结了碎磨功耗理论模型在碎磨工艺流程设计与设备选型、碎磨 流程运行效率评估与优化、金属矿山生产能力预测与管理以及金属矿山碎磨能耗碳评估模型等4 个方面的应用价值。 尽管该领域自主知识产权上的不足对我国数据安全和矿山生产造成了障碍,但随着国内矿山数字化智能化建设的飞 速发展,我国碎磨功耗理论模型必将在较短时间内迎来显著的突破。

关键词: 碎磨功耗理论 碳排放评估 智能矿山 矿石碎磨特性

Abstract: Comminution operations electricity consumption in mine account for nearly 2% of the global total electricity consumption,and are also the most energy-consumptive operating unit in mining production. The energy consumption prediction of comminution process is an essential part of carbon emissions and energy management,mine-site production management,and digital mine construction. This paper reviews the three classic theories on comminution energy consumption by Kick,Rittinger, and Bond,with a focus on introducing the development process of Bond′s theory and discussing its limitations in modern comminution process production practice. Various emerging theories of comminution energy consumption that have been proposed since the 1970s are introduced. The predictive accuracy of the Bond theory model and the emerging theory models for comminution process unit energy consumption are discussed and compared. The application value of energy-based comminution models are summarized in four aspects:comminution process design and equipment selection,comminution process operation efficiency evaluation and optimization,metal mine production capacity prediction and management,and metal mine comminution energy consumption carbon evaluation model. Although the lack of independent intellectual property rights in this field poses obstacles to data security and mining production of China,with the rapid development of digital and intelligent construction in domestic mines,the energy-based comminution models in China is bound to experience significant breakthroughs in a relatively short period of time.

Key words: comminution energy consumption theory,carbon emission assessment,intelligent minesite,ore breakage characteristics