欢迎访问《金属矿山》杂志官方网站,今天是 分享到:
×

扫码分享

金属矿山 ›› 2025, Vol. 54 ›› Issue (11): 40-48.

• • 上一篇    下一篇

典型高效节能碎磨设备在金属矿加工中的应用与发展展望

洪 凯1 马智敏2 史新章2 田 佳2,3   

  1. 1.湖北轻工职业技术学院机电工程学院,湖北 武汉 430070;2.西南科技大学环境与资源学院,四川 绵阳 621000; 3.中南大学资源与生物工程学院,湖南 长沙 410000
  • 出版日期:2025-11-15 发布日期:2025-12-01
  • 通讯作者: 田 佳(1993—),男,特聘教授,博士,硕士研究生导师。
  • 作者简介:洪 凯(1966—),男,副教授,硕士。
  • 基金资助:
    国家自然科学基金项目(编号:52304315);湖南省揭榜挂帅项目(编号:2023ZJ1110)。

 A Review of the Application and Development Prospects of Typical High-Efficiency Energy-Saving Crushing and Grinding Equipment in Metal Mineral Processing

HONG Kai1 MA Zhimin2 SHI Xinzhang2 TIAN Jia2,3   

  1. 1.School of Mechanical and Electrical Engineering,Hubei Light Industry Technology Institute,Wuhan 430070,China; 2.School of Environment and Resources,Southwest University of Science and Technology,Mianyang 621000,China; 3.School of Resources and Biological Engineering,Central South University,Changsha 410000,China
  • Online:2025-11-15 Published:2025-12-01

摘要: 发展高效节能碎磨技术与装备是提升金属矿产资源利用率与实现绿色矿山建设的关键。系统综述了 高压辊磨机、塔磨机与艾砂磨机等典型高效碎磨设备的结构原理、工作特性与技术优势,重点探讨了其在金属矿细碎 与超细磨工艺中的应用成效。结果表明,高压辊磨机通过层压粉碎有效减小入磨粒度;塔磨机凭借搅拌研磨与内部 分级机制显著提升磨矿效率并降低过磨;艾砂磨机则以高速剪切和无铁化研磨保障产品粒度均匀且无金属污染。相 较于传统碎磨工艺,新型设备可显著降低单位能耗与钢耗,并优化后续分选指标。未来研究应聚焦于大型化、耐磨材 料、多设备协同及智能化控制等关键技术,以推动碎磨技术向高效、低碳方向演进。

关键词: 碎磨设备 高效节能 高压辊磨机 塔磨机 艾砂磨机

Abstract: Developing highly efficient and energy-saving crushing and grinding technologies is essential for improving the utilization of metal mineral resources and achieving sustainable mining operations.This paper provides a systematic review of the structural principles,operational characteristics,and technical advantages of representative energy-efficient comminution e quipment,including high-pressure grinding rolls (HPGR),tower mills,and Isa mills,with particular emphasis on their per formance in fine and ultrafine grinding of metal ores.Results demonstrate that HPGR effectively reduces feed size through in terparticle compression;Tower mills enhance grinding efficiency and minimize overgrinding by means of stirred milling and in ternal classification;While Isa mills ensure uniform product size and eliminate metallic contamination via high-shear grinding and non-metallic liner design.Compared to conventional grinding circuits,these advanced systems significantly lower specific energy and media consumption while improving subsequent separation performance.Future efforts should prioritize key areas such as equipment scale-up,wear-resistant materials,process integration,and intelligent control to further advance comminution technology toward high efficiency and low carbon footprint.

Key words: the crushing and grinding equipment,efficient and energy-saving,high-pressure grinding roll,tower mills,Isa mills

中图分类号: