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金属矿山 ›› 2026, Vol. 55 ›› Issue (7): 119-.

• 矿物工程 • 上一篇    下一篇

铁矿分选过程中的磁团聚机理与精选设备研究进展

袁致涛,孙 芮,孟庆有,杜雨生,刘新宇   

  1. 东北大学资源与土木工程学院,辽宁 沈阳 110819
  • 出版日期:2026-07-15 发布日期:2026-08-18
  • 通讯作者: 孟庆有(1986—),男,副教授,博士,博士研究生导师。
  • 作者简介:袁致涛(1971—),男,教授,博士,博士研究生导师。
  • 基金资助:
    “十四五”国家重点研发计划项目(编号:2023YFC2908302)。

Research Progress on Magnetic Agglomeration Mechanisms and Concentration Magnetic Separators in Iron Ore Separation Processes

YUAN Zhitao,SUN Rui,MENG Qingyou,DU Yusheng,LIU Xinyu   

  1. School of Resources and Civil Engineering,Northeastern University,Shenyang 110819,China
  • Online:2026-07-15 Published:2026-08-18

摘要: 磁选是分离磁性矿物与非磁性矿物的主要工艺,但磁选过程中普遍存在的磁团聚现象严重制约铁精矿 质量的提升。为更好地呈现磁团聚的形成、解聚机理及相应精选设备的研究进展,本文综述了从双颗粒间到颗粒群 间磁相互作用模型构建的历程,分析了通过优化磁场与施加外部竞争力实现磁团聚解聚的调控方法,并介绍了在此 基础上研发的多磁极磁选机、磁聚机、磁选柱等典型精选设备。结果表明:双颗粒间磁相互作用模型基于磁荷假说、磁 偶极子理论等,揭示了颗粒间作用力与粒度、磁场等因素的关系;颗粒群间磁相互作用模型进一步揭示了成链时间、 团聚结构与演化规律;通过调控磁场方向与强度、引入复合力场可有效破坏磁团聚结构。工业实践证实,优化了磁系 结构和构建了复合力场的精选设备能够显著提升铁精矿品位、降低杂质含量。未来应突破现有简化模型局限,建立 基于真实矿浆特征和多力场复杂体系的数学模型,并探索风力场、振动力场等多物理场协同及智能化控制技术,研发 适应性强、能耗低、分选指标稳定的精选设备,以实现复杂铁矿资源的高效分选。

关键词: 磁团聚 , 解聚机理 , 精选设备 , 复合力场 , 铁精矿

Abstract: Magnetic separation is the primary process for separating magnetic minerals and non-magnetic minerals.How ever,the ubiquitous magnetic agglomeration during magnetic separation severely restricts the improvement of iron concentrate quality.To present better the research progress on the formation and disintegration mechanisms of magnetic agglomeration and the corresponding cleaning equipment,this paper summarizes the development of magnetic interaction models construction from dual-particle to particle-group systems,analyzes the regulation methods for achieving magnetic agglomeration disintegration through magnetic field optimization and the application of external competitive forces,and introduces typical cleaning equip ment developed on this basis,such as multi-pole magnetic separators,magnetic agglomeration separators,and magnetic separa tion columns.The results show that the dual-particle magnetic interaction model,based on magnetic charge hypothesis and mag netic dipole theory,reveals the relationship between interparticle forces and factors such as particle size and magnetic field.The particle-group magnetic interaction model further elucidates the chain formation time,agglomeration structure,and evolution laws.By adjusting the direction and strength of the magnetic field and introducing a compound force field,the magnetic agglom eration structure can be effectively disrupted.Industrial practice confirms that cleaning equipment with optimized magnetic sys tems and compound force fields can significantly improve iron concentrate grade,reduce impurity content.Future research should break through the limitations of current simplified models and establish mathematical models based on real slurry char acteristic and complex multi-force-field systems.Moreover,it should explore multi-physical field synergies and intelligent con trol technologies to develop cleaning equipment with strong adaptability,low energy consumption,and stable separation perform ance,thereby enabling efficient separation of complex iron ore resources.

Key words: magnetic agglomeration,disintegration mechanism,cleaning equipment,compound force field,iron concen trate

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