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Metal Mine ›› 2019, Vol. 48 ›› Issue (02): 54-59.

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Effects of CaO and Na2CO3 Dosage on Beneficiation during Coal-based Reduction of High-phosphorus Oolitic Hematite Ore

Li Yanfeng1,2, Han Yuexin1,2, Sun Yongsheng1,2, Zhang Qi1,2   

  1. 1. School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China;2. National-Local Joint Engineering Research Center of Refractory Iron Ore Resources Efficient Utilization Technology,Shenyang 110819,China
  • Online:2019-02-25 Published:2019-04-08

Abstract: High-phosphorus oolitic hematite treated with coal-based reduction technology can have good technical-economic indicators, but the role of additives such as CaO and Na2CO3 in the reduction process still needs to be further studied. The influence of reduction temperature, reduction time, mole ratio of C to O on reduction index was investigated, taking high-phosphorus oolitic hematite from Western Hubei as research object. The results showed that the appropriate reduction conditions were the reduction temperature of 1523K, the reduction time of 30 min and mole ratio of C to O is 2.0, the metallization degree of the reduced products was 86.21%, the iron grade of magnetic separation was 91.69%, and the recovery was 92.23%. The effects of CaO and Na2CO3 dosage on separation indexes was investigated on the optimum coal-based reduction conditions, the chemical composition analysis and X-ray diffraction (XRD) were used to investigate dosage of CaO and Na2CO3 on separation index of high-phosphate oolitic hematite, dephosphorization and phase transition. The addition of CaO and Na2CO3 can inhibit the formation of fayalite in reduction process, effectively reduce the phosphorus content in concentrate and improve the iron recovery. CaO can react with SiO2 and Al2O3 in the samples to form high-melting-point silicates such as wollastonite and gehlenite, which is not conducive to the improvement of iron grade. Na2CO3 can react with SiO2 and Al2O3 in the samples to form low-melting-point silicate such as albite, which is conducive to the improvement of iron grade.

Key words: High-phosphorus oolitic hematite, Coal-based reduction, Additive, CaO, Na2CO3, Phrase changes, Dephosphorization