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Metal Mine ›› 2019, Vol. 48 ›› Issue (04): 76-81.

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Effect of CaF2 on the Phase Transformation and Vacuum Carbothermal Reduction of Limonitic Laterite Ore

Wang Qiang1,2,3,4,Qu tao1,2,3,4,Shi Lei 2,3,4,Yang Bin1,2,3,4,Dai Yongnian1,2,3,4   

  1. 1. State Key Laboratory of Complex Non-ferrous Metal Resources Clear Utilization, Kunming 650093, China; 2. National Engineering Laboratory for Vacuum Metallurgy, Kunming 650093, China; 3. Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, China; 4. Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, China
  • Online:2019-04-15 Published:2019-05-13

Abstract: The effects of CaF2 on the phase of product from vacuum carbothermal reduction of limonitic laterite ore at vacuum conditions were studied. XRD, SEM/EDS and chemical analysis methods were used to analysis the phases of roasting product and the Fe-Ni rich residue. The roasting results indicated that there were significant influence on the roasting results under pressures ranging from 10 to 50 Pa whether the raw materials melted(roasting temperature), the content of Ni and Fe in the unmelted phase only reached 1.84% and 53.10%, respectively; nonetheless, on the melted materials, the content of Ni in the NiFe2O4 reached 67.35% and the content of Fe in the Fe2O3 reached 75.16%. The thermodynamic analysis and reduction results indicated that CaF2 reacted with Fe and Ni in the raw materials to form FeF2, FeF3, NiF2 and other low melting point eutectic to promote material melting and accelerate the mass transfer and heat transfer of the reactants, and effectively promote the agglomeration of Ni and Fe, in addition, the presence of CaF2 had no significant effect on the phase of roasting product duringthe vacuum carbothermal reduction of limonite; the optimum reduction conditions of limonite type laterite nickel ore were 1 450 ℃ and 5% dosage of CaF2. The recovery rates of Ni and Fe after reduction were 99.05% and 88.23%, respectively.

Key words: Limonite, Vacuum roasting, Carbothermal reduction, Calcium additive