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Metal Mine ›› 2025, Vol. 54 ›› Issue (6): 114-121.

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Study on Coking Coal Middlings Reprocessing Based on Deep Dissociation and Ultrafine Flotation Technology 

ZHANG Jianguo 1,2   CHEN Hongji 3   ZHANG Fuwang 4   LIU Guangshan 1,2   WANG Kai 1,2   YANG Haichang 3    

  1. 1. State Key Laboratory of Coking Coal Resources Green Exploitation,Pingdingshan 467000,China; 2. China Pingmei Shenma Holdings Group Co. ,Ltd. ,Pingdingshan 467000,China; 3. National Engineering Research Center of Coal Preparation and Purification,Xuzhou 221116,China; 4. Qixing Coal Preparation Plant,Pingdingshan Tian′an Coal industry Co. ,Ltd. ,Pingdingshan 467000,China
  • Online:2025-06-15 Published:2025-07-09

Abstract: During the beneficiation process of coking coal,over 30% of middlings are generated. The fine and dispersed distribution of these middlings makes their separation and recovery challenging. In order to address this issue,the research team proposed a reprocessing technique for coking coal middlings based on deep liberation and ultrafine particle flotation. This method involves grinding with an energy-saving ceramic stirred mill,separation using a self-developed cyclone-static micro-bubble flotation column,and optimization of flotation parameters via the " Box-Behnken" response surface methodology. The results showed that high-ash coking coal middlings from a coal preparation plant in Henan could effectively release clean coal when ground to D90 = 12. 87 μm using a JM-1L stirred mill. Based on single-factor conditional tests and " Box-Behnken" model optimization,a fitting model for clean coal yield and flotation efficiency index was established. The optimal flotation performance was achieved with a diesel dosage of 4 601. 62 g / t,2-octanol dosage of 3 955. 56 g / t,and an impeller speed of 1 487. 4 r/ min, which was confirmed by actual flotation tests. The findings provide a theoretical basis for the industrial utilization of high-ash coking coal middlings. 

Key words: coking coal middlings reprocessing,deep dissociation,grinding with stirred mill,ultrafine flotation,response surface method 

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