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Metal Mine ›› 2025, Vol. 54 ›› Issue (11): 31-39.

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 Research on the Application of Ceramic Ball Grinding in Metal Mines

WU Caibin1,2 FANG Xin1 LIAO Ningning1,2 YUAN Chengfang3 TONG Jiaqi1 CHEN Zhilong1   

  1. 1.School of Resources and Environmental Engineering,Jiangxi University of Science and Technology,Ganzhou 341000,Jiangxi,China; 2.Jiangxi Key Laboratory of Low-Carbon Processing and Utilization of Strategic Metal Mineral Resources,Ganzhou 341000,Jiangxi, China;3.International Innovation Research Institute,Jiangxi University of Science and Technology,Nanchang 330000,Jiangxi,China
  • Online:2025-11-15 Published:2025-12-01

Abstract:  The high energy consumption issue in the grinding process has emerged as a critical bottleneck restricting the sustainable development of the mineral processing industry.To address this challenge,a systematic study was conducted on the energy-saving mechanisms and industrial application potential of nano-ceramic balls as a novel grinding medium.Research findings indicate that:in the production phase,the full-life cycle carbon emission intensity of nano-ceramic balls is reduced by over 40% compared to traditional steel balls;In terms of grinding kinetics,their expanded motion trajectory range enhances ki netic energy conversion efficiency by 150%,while the high-frequency low-impact collision mode effectively mitigates over crushing,reducing specific grinding energy consumption between 35% to 70%.With their superior properties of high hardness, high strength,and low wear,ceramic balls achieve comprehensive energy and medium cost reductions exceeding 50% in both ferrous and non-ferrous metal mines.However,current ceramic ball grinding technology still faces limitations such as insuffi cient density,poor compatibility with mill structures,and inadequate process chain coordination.By developing high-density ce ramic balls (3.8~5.7 g/cm3),designing next-generation lightweight energy-saving mills,and establishing a new low-carbon comminution process,ceramic ball grinding could become the core of next-generation low-carbon crushing technology,doubling energy efficiency and significantly reducing crushing costs.

Key words: nano-ceramic balls,grinding mechanism,energy conservation and consumption reduction,grinding mill

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